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ABB Robotics auto manufacturing survey finds 59% of respondents believe EV adoption targets not achievable within regulatory timelines

Green Car Congress

A global Automotive Manufacturing Outlook survey commissioned by ABB Robotics and industry publication Automotive Manufacturing Solutions found that more than half (59%) of respondents believe the shift to pure electric vehicle production is not achievable within current legislative timelines. Only 4% felt it would not be possible.

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DOE announces $2.5B loan to Ultium Cells for three US battery cell manufacturing facilities

Green Car Congress

billion loan to Ultium Cells LLC to help finance the construction of new lithium-ion battery cell manufacturing facilities in Ohio, Tennessee, and Michigan. The cells manufactured by Ultium Cells LLC are large format, pouch-type cells that use a nickel-cobalt-manganese-aluminum (NCMA) chemistry to deliver more range at less cost.

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Toyota Motor Manufacturing Turkey to become Toyota’s first European plant to produce plug-in-hybrid vehicles and batteries

Green Car Congress

The second-generation Toyota C-HR will be produced at Toyota Motor Manufacturing Turkey (TMMT) in Sakarya—about 150 km east of Istanbul. Toyota is committed to achieving full carbon neutrality in Europe by 2040, and is targeting carbon neutrality in all its manufacturing facilties by 2030. market share.

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DOE awarding $1.16B to 9 battery component manufacturing projects as part of $2.8B funding

Green Car Congress

billion to 21 projects to expand domestic manufacturing of batteries for electric vehicles (EVs) and the electrical grid and for materials and components currently imported from other countries. billion will go to 9 projects in the component manufacturing segment of the supply chain. The awardees are: Component Manufacturing (Anode).

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Faurecia and Accenture partner on products and services for connected and autonomous vehicles

Brief (..)

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ABB Robotics survey: Global automotive manufacturers are rethinking “just in time” approach

Green Car Congress

Supply chain disruption and rising material costs are causing the global automotive industry to re-evaluate lean manufacturing principles, according to a new survey commissioned by ABB Robotics. Shifting from ‘just-in-time’ to ‘just in case’ strategies, manufacturers are holding more stock to protect against unplanned disruptions.

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DOE to issue ~$30M funding opportunity for near net shape manufacturing

Green Car Congress

This FOA will impact a broad cross-section of the US manufacturing sector including clean energy generation, transportation, industrial machinery, heavy equipment, and domestic infrastructure. domestic manufacturing base currently lacks the capacity and technical capabilities to competitively produce these large-scale components.

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DOE: EV battery manufacturing capacity in N America in 2030 projected to be nearly 20 times greater than in 2021

Green Car Congress

A wave of new planned electric vehicle battery plants will increase North America’s battery manufacturing capacity from 55 Gigawatt-hours per year (GWh/year) in 2021 to 998 GWh/year by 2030, according to the US Department of Energy (DOE). Most of the announced battery plant projects are scheduled to begin production between 2025 and 2030.

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DOE awarding $1.16B to 9 battery component manufacturing projects as part of $2.8B funding

Green Car Congress

billion to 21 projects to expand domestic manufacturing of batteries for electric vehicles (EVs) and the electrical grid and for materials and components currently imported from other countries. billion will go to 9 projects in the component manufacturing segment of the supply chain. The awardees are: Component Manufacturing (Anode).

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Bosch leading major research project on software-defined manufacturing

Green Car Congress

Led by Bosch, the University of Stuttgart, and the Karlsruhe Institute of Technology (KIT), a total of thirty companies will define the foundations for software-defined manufacturing (SDM) over the next three years in the SDM4FZI research project (Software-Defined Manufacturing for the Vehicle and Supplier Industry).

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DOE labs using exascale computing to advance additive manufacturing

Green Car Congress

Researchers at Oak Ridge National Laboratory (ORNL) and Lawrence Livermore National Laboratory, with collaborators from Los Alamos National Laboratory, National Institute of Standards and Technology and the University of Tennessee, Knoxville, are advancing the Exascale Additive Manufacturing project ( ExaAM ). Turner et al.

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Ford using autonomous mobile robot to operate 3D printers at Advanced Manufacturing Center

Green Car Congress

At Ford’s Advanced Manufacturing Center, a mobile robot from KUKA operates the 3D printers completely on its own. This new process has the ability to change the way we use robotics in our manufacturing facilities. —Jason Ryska, director, global manufacturing technology development.

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BMW Group opens new Additive Manufacturing Campus

Green Car Congress

The BMW Group has officially opened its new Additive Manufacturing Campus. The €15-million campus will allow the BMW Group to develop its position as technology leader in the utilization of additive manufacturing in the automotive industry. Last year, the BMW Group produced about 300,000 parts by additive manufacturing.

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EKPO secures mid-triple-digit million euro contract for bipolar plates from global car manufacturer

Green Car Congress

In February, EKPO announced it had secured a contract from a European car manufacturer for fuel cell stacks to be fitted to a future series production vehicle. The contract covers an initial term of five years as from 2026 and a total volume in the mid-triple-digit million euro range.

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Natron collaborates with Clarios on first mass manufacturing of Sodium-ion batteries

Green Car Congress

Natron Energy, a manufacturer of sodium-ion batteries, and Clarios International Inc., a manufacturer of low-voltage advanced battery technologies for mobility, will collaborate to manufacture the first mass-produced sodium-ion batteries. Natron has spent 10 years developing sodium-ion battery chemistry for mass manufacturing.

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Unifrax to build large-scale silicon fiber anode manufacturing line

Green Car Congress

Unifrax, a global manufacturer of high-performance specialty materials, plans to build its first large-scale SiFAB (silicon fiber anode material) manufacturing line at its north central Indiana facility. SiFAB can be mixed into anode slurry with existing battery manufacturing processes. Source: Unifrax.

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Sakuú selects Porsche Consulting for design of commercial-scale battery manufacturing plants

Green Car Congress

Sakuú, the developer of 3D-printed Swift Print solid-state battery technology ( earlier post ), has selected Porsche Consulting, a subsidiary of the automotive manufacturer Porsche, to lead all aspects of design for its planned global gigafactories.

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Nikola to complete move of battery manufacturing from California to Arizona by April 2023, months ahead of schedule

Green Car Congress

Nikola Corporation said that its move to transition battery manufacturing from Cypress, Calif. manufacturing facility—following the acquisition of Cypres-based Romeo Power ( earlier post )—is expected to be complete by April 2023, months ahead of the original schedule. to its Coolidge, Ariz. on 13 January 2023.

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EVR Motors signs fourth commercial agreement in India and establishes Indian manufacturing facility

Green Car Congress

As a result, EVR’s electric motors, are expected to be supplied to vehicle manufacturers in multiple categories from the second half of 2023. EVR India will manufacture electric motor coils, a patented key component of EVR’s electric motor topology, for the company’s partners in India and globally.

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Ballard to invest $130M in MEA manufacturing facility and R&D center in Shanghai

Green Car Congress

Ballard Power Systems announced its strategy ‘local for local’ whereby it plans to deepen its global manufacturing footprint in Europe, the United States and China to support global market demand growth through 2030. Current Ballard global manufacturing capacity.

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All Audi production sites will manufacture all-electric vehicles by 2029

Green Car Congress

Audi will make its manufacturing processes even more flexible. In 2018, Audi México became the world’s first premium manufacturer to produce cars completely wastewater-free. In the future, Audi will also be using another new solution—cycle-independent modular assembly& mdash;to simplify work with high product variability.

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Cummins scaling Belgium electrolyzer manufacturing capacity to 1GW through IPCEI support

Green Car Congress

Cummins will expand PEM electrolyzer manufacturing capacity at its Oevel, Belgium, factory to 1 gigawatt with the support from the Important Project of Common European Interest (IPCEI) Hy2Tech program. The expansion in Belgium adds to Cummins’ already scaling global electrolyzer manufacturing footprint.

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European electrolyzer manufacturers commit to boosting capacity tenfold by 2025

Green Car Congress

European Commissioner for Internal Market Thierry Breton and European electrolyzer manufacturers last week met in Brussels to discuss how to increase industry’s capacity to produce electrolyzers used to produce clean hydrogen. Today, industry agreed to a tenfold increase in electrolyzer manufacturing capacities in Europe.

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Canoo announces EV battery module manufacturing facility in Oklahoma

Green Car Congress

Canoo has announced a battery module manufacturing facility at MidAmerica Industrial Park in Pryor, OK. The new facility will expand Canoo’s manufacturing and employment footprint in the region. GWh of battery module manufacturing capacity. Once ramped, the facility will be capable of approximately 3.2

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Na-ion battery developer Faradion collaborating with battery manufacturer AMTE Power

Green Car Congress

UK-based battery manufacturer AMTE Power and Faradion Ltd. , a leader in non-aqueous sodium-ion battery technolog ( earlier post ), announced a collaboration which combines Faradion’s IP with AMTE Power’s design and manufacturing capabilities. Cell Infrastructure. Safety and Transportation.

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EV battery manufacturing expert network launched: Batteryline.com

Green Car Congress

Batteryline.com introduces a new network website for experts in the manufacturing of EV batteries based on the need for more knowledge in the related automotive industry. Batterline’s specific expertise focuses on 5 steps of the future battery manufacturing lines: Production of the casings from cylindrical, prismatic and pouch cells.

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Major companies with large fleets release new EV roadmap for car & truck manufacturers

Green Car Congress

Members of the Corporate Electric Vehicle Alliance presented top vehicle manufacturers, including Volvo, GM, Daimler and Toyota, with a roadmap for developing the types of electric vehicles that companies plan to acquire in the US over the next five years. million on-road vehicles in the United States.

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DOE AMO awards Amprius $1M to advance manufacturing process of nano-wire silicon anodes

Green Car Congress

Amprius Technologies, a developer of ultra-high energy density lithium-ion batteries with its Silicon Nanowire Anode Platform, was awarded a $1-million grant from the US Department of Energy (DOE)’s Advanced Manufacturing Office (“AMO”) to be used to mature further its process for manufacturing nanowire-based silicon anodes.

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DOE to award up to $750M to support clean hydrogen electrolysis, manufacturing and recycling

Green Car Congress

40314 of the “Infrastructure Investment and Jobs Act,” which amended Title VIII of the “Energy Policy Act” (EPAct) of 2005 to include a new section 815, “Clean Hydrogen Manufacturing and Recycling” and a new section 816, “Clean Hydrogen Electrolysis Program.”. DE-FOA-0002921 ) The activities to be funded under this FOA support Sec.

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Proterra opens EV battery manufacturing line in electric bus factory

Green Car Congress

Proterra has opened a new battery production line co-located in its EV bus manufacturing facility in Los Angeles County. The new battery production line will manufacture Proterra’s battery packs featuring next-generation cells.

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BMW Group to open Cell Manufacturing Competence Center this fall

Green Car Congress

The BMW Group will open its Cell Manufacturing Competence Center (CCMC) in the fall. BMW Group Battery Cell Manufacturing Competence Center / CMCC in Parsdorf near Munich (under construction); May 2022. Investment in the initial development phase for the Cell Manufacturing Competence Center totals around €170 million.

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Sakuú develops 3Ah lithium-metal solid-state battery; additive manufacturing platform

Green Car Congress

a developer of multi-process additive manufacturing (AM) technology, has produced a 3Ah lithium-metal solid-state battery (SSB) that equals or betters current lithium-ion batteries. Sakuú Corporation (previously KeraCel Inc.), Earlier post.).

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Volvo Cars inaugurates new battery assembly line at Ghent manufacturing plant

Green Car Congress

Volvo Cars formally inaugurated a new battery assembly line at its Belgian manufacturing plant in Ghent, where it will start building its first fully electric car, the XC40 Recharge P8, later this year. The Ghent plant will provide important learnings to other manufacturing sites in terms of process optimisation and efficiency.

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Ford receives DOE HPC4Mfg award to optimize process for electrode drying in battery manufacturing

Green Car Congress

million investment from the High-Performance Computing for Manufacturing (HPC4Mfg) program for six teams which will tap into the US National Laboratories’ high-performance computing (HPC) resources to help manufacturers streamline their processes, increase their productivity, and lower their carbon footprint.

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Chinese manufacturers to ramp up production of graphene nanotube dispersions for EV batteries

Green Car Congress

Electric vehicle manufacturers are searching for a significant increase in energy density, an improvement of fast-charging capabilities, and a reduced cost for lithium-ion batteries. To meet the market’s needs, the licensed manufacturers of OCSiAl’s graphene nanotube dispersion in China are ramping up production capacities.

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Volvo Cars building €1.2B EV manufacturing plant in Slovakia; third in Europe

Green Car Congress

Volvo Cars will build a third manufacturing plant in Europe, positioning the company well to meet the continued demand from its customers for electric cars and capture future growth potential. million cars by mid-decade, which it aims to meet with a global manufacturing footprint spanning Europe, the US and Asia.

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Sylvatex developing new lower-cost CAM manufacturing process for Li-ion batteries

Green Car Congress

Improvements to the manufacturing of CAM are critical to meeting the long-term demand for batteries and exceeding EV automakers’ cost reduction targets. SVX is collaborating with several top-tier EV automotive manufacturers and supply chain partners on qualifying materials and further scaling processes.

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XPeng to double EV manufacturing at Zhaoqing to 200,000 units per year

Green Car Congress

Chinese EV manufacturer XPeng signed an agreement with the Zhaoqing Municipal Government and the Zhaoqing High Technology Industry Development Zone to build the Phase Two expansion project of the XPeng Zhaoqing Smart EV Manufacturing Base located in Guangdong Province. Zhaoqing Xpeng Motors Intelligent Industrial Park.

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GM boosting face mask production; sharing mask manufacturing plans

Green Car Congress

In addition, the company has shared its manufacturing plans with GM suppliers along with the Original Equipment Suppliers Association and the Michigan Manufacturers Association ( MMA ) to help other manufacturers ramp up their own production efforts. Our ultimate goal is to get more masks to the people who desperately need them.

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ABB unveils new battery manufacturing methodology to fast-track speed to market for greenfield plants

Green Car Congress

ABB recently unveiled its new Plant Optimization Methodology for battery manufacturing, presenting how greenfield battery sites can jumpstart global operations. However, battery manufacturers are struggling to keep pace while ensuring their production remains profitable, efficient, and safe—without sacrificing quality.

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Faraday Future receives manufacturing equipment from Guangzhou MINO at Hanford plant

Green Car Congress

EV-maker Faraday Future announced the arrival of intelligent manufacturing equipment from Guangzhou MINO Equipment Co., a top-tier automotive supplier offering advanced manufacturing solutions. —Matt Tall, Vice President of Manufacturing at Faraday Future. Guangzhou MINO Equipment Co., was incorporated in 2008.

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How Tesla Aims To Cut Manufacturing Costs In Half

CleanTechnica EVs

The plant comes as a part of Tesla’s hopes to increase its production numbers even more than it has in the last few years — and ultimately to reduce its manufacturing costs in the coming […] Tesla’s recent Investor Day event brought with it a few announcements, including the automaker’s plans to construct a new Gigafactory in Mexico.

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Factorial Energy to open new solid-state EV battery development and manufacturing facility in Methuen, MA

Green Car Congress

Factorial Energy, a developer of solid-state battery technology for electric vehicle (EV) applications, will establish a new advanced manufacturing facility in the Boston suburb of Methuen, Mass. The new facility will produce Factorial’s new solid-state battery cell technology for EVs.

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