DOE to award $89M for advanced manufacturing R&D, battery manufacturing a key focus

Green Car Congress

The US Department of Energy (DOE) will award $89 million to support innovative, advanced manufacturing research and development projects. This Funding Opportunity Announcement ( DE-FOA-0001980 ) addresses priorities such as domestic manufacturing for energy storage. The US manufacturing sector is growing; US manufacturers have created almost 500,000 jobs since 2017 and more than 250,000 jobs in the last year alone. Batteries Manufacturing

2019 99

DOE to award $89M for innovative manufacturing technologies

Green Car Congress

US Energy Secretary Rick Perry announced $89 million to support innovative, advanced manufacturing research and development projects ( DE-FOA-0001980 ). This Department of Energy (DOE) Funding Opportunity Announcement (FOA) tackles key priorities such as domestic manufacturing for energy storage. US manufacturers have created almost 500,000 jobs since 2017 and more than 250,000 jobs in the last year alone. The manufacturing sector also uses 25% of the nation’s energy.

2019 73

Siemens and EDAG intensify cooperation on additive manufacturing for automotive

Green Car Congress

Siemens is intensifying its cooperation with the EDAG Group —a leading global independent engineering company for the automotive industry—further to promote industrial applications of additive manufacturing (AM) and to make engineering and production processes more efficient.

2019 99

BMW Group and Microsoft launch Open Manufacturing Platform

Green Car Congress

At Hannover Messe, Microsoft and the BMW Group announced a new community initiative to enable faster, more cost-effective innovation in the manufacturing sector. Manufacturing production and profitability can be hindered by complex, proprietary systems that create data silos and slow productivity. The Open Manufacturing Platform (OMP) is designed to break down these barriers through the creation of an open technology framework and cross-industry community.

2019 99

BMW Group plans Additive Manufacturing Campus

Green Car Congress

The BMW Group will invest more than €10 million in a new Additive Manufacturing Campus. Our new Additive Manufacturing Campus will concentrate the full spectrum of the BMW Group’s 3D printing expertise at a single location. 3D printing Manufacturing

2018 105

NIST: Blockchain provides security, traceability for smart manufacturing; digital thread

Green Car Congress

Because blockchain gives us both capabilities, we can build trustworthiness into digital manufacturing networks. In their report, Hedberg, Krima and co-author Allison Barnard Feeney describe potential digital threats to smart manufacturing such as product data theft, tampering and corruption.

2019 95

Daimler, partners building next-gen additive manufacturing process pilot production line for spare parts

Green Car Congress

NextGenAM partners Premium AEROTEC, EOS and Daimler are building a pilot production line for a next-generation automated additive manufacturing (AM) process. During the build process, the manufacturing status can also be retrieved on a mobile device, independent of location.

2019 100

ORNL, Lincoln Electric advance collaboration on large-scale metal additive manufacturing technology

Green Car Congress

Oak Ridge National Laboratory and Lincoln Electric announced their continued collaboration on large-scale, robotic additive manufacturing technology at the Department of Energy’s Advanced Manufacturing InnovationXLab Summit. The new agreement builds upon ORNL and Lincoln Electric’s previous developments by extending additive technology to new materials, leveraging data analytics and enabling rapid manufacture of metal components in excess of 100 pounds per hour.

2019 79

Chinese NEVS buys leading in-wheel electric motor manufacturer

Green Car Reports

National Electric Vehicles Sweden announced last week that it has bought Protean, a British manufacturer of in-wheel motors for electric cars. In announcing the tie-up with NEVS, Protean said the acquisition will speed the rollout of its technologies in next generation electric and self-driving cars, and "paves the way for NEVS to deploy Protean. wheel motor NEVS

2019 69

For Greener Manufacturing, Think IAQ

Green Car Congress

The next generation of cars will be cleaner and greener than ever—but a lot of the manufacturing processes that go into them are still pretty dirty. From the frame to the muffler, automotive manufacturing still involves welding, cutting, grinding and machining.

Kyocera to validate 24M process for low-capital, cost-effective Li-ion battery manufacturing

Green Car Congress

Kyocera, a long-time partner of an investor in 24M, plans to install capacity to validate the novel 24M SemiSolid manufacturing platform for Li-ion batteries. The 24M SemiSolid manufacturing platform delivers a significant structural bill of materials advantage and requires substantially less upfront capital. Kyocera considers the unique 24M SemiSolid approach the emerging standard for lithium-ion battery manufacturing.

2019 77

Plug-in Manufacturers Grow

Plug In Partners

One things is clear, except for Honda , most manufacturers are either getting on board now or headed in the Plug-In direction. Tags: manufacturers I t wasn't that long ago that I remember a Chrysler ad that bragged about how its new Charger, with the big V 8, was a hybrid.

2008 130

Argonne announces Flame Spray Pyrolysis process for commodity-scale manufacture of nanomaterials

Green Car Congress

The US Department of Energy’s (DOE) Argonne National Laboratory announced the availability of a new manufacturing technology that simplifies the manufacture of nanomaterials in high volumes. These enhanced material characterization capabilities enable greater manufacturing precision.

2018 103

DOE to award nearly $5.2M for High Performance Computing for Energy Innovation; manufacturing, materials and mobility

Green Car Congress

The HPC4Mtls Program is sponsored by EERE’s Fuel Cell Technologies Office and Vehicle Technologies Office to enhance the US materials development, fabrication, and manufacturing industry to investigate, improve, and scale methods that will accelerate the development of materials that perform well in severe and complex energy application environments. High Performance Computing Manufacturing MaterialsThe US Department of Energy (DOE) has announced nearly $5.2

2019 73

Bus manufacturer NFI Group acquires Alexander Dennis Limited for US$405M

Green Car Congress

North America-based bus manufacturer NFI Group Inc. has acquired UK-based bus manufacturer Alexander Dennis Limited (ADL) for a total transaction value of £320 million (US$405 million) on a cash-free, debt-free basis, subject to certain adjustments.

2019 95

Ford hits CO2 manufacturing emissions reduction target of 30% per vehicle 8 years early

Green Car Congress

Ford Motor Company has met its goal to reduce manufacturing CO 2 emissions eight years ahead of schedule. The goal, set in 2010, aimed to reduce the company’s global carbon dioxide emissions from manufacturing operations by 30% per vehicle produced by 2025. The results are significant, with a global manufacturing CO 2 emissions reduction of more than 3.4 —Bruce Hettle, group vice president, manufacturing and labor affairs. Emissions Manufacturing

2018 99

Electric motor company YASA enters innovation agreement with global automotive manufacturer for hybrids and EVs

Green Car Congress

YASA, a leading manufacturer of axial-flux electric motors and controllers, signed a long-term joint innovation agreement with a global automotive OEM. The novel design is enabled by using powdered iron materials that enable complex magnetic parts to be manufactured easily.

2019 130

First prototype carbon fiber chassis delivered from new £50M McLaren Automotive innovation and manufacturing center

Green Car Congress

The first prototype carbon fiber MonoCell, the tub that forms the main structure of McLaren’s cars, has been shipped from the company’s new £50-million (US$66-million) innovation and production center in Yorkshire to the McLaren Production center (MPC) in Woking, Surrey.

2019 127

ORNL, HTS International to collaborate on manufacturing research; conformal cooling

Green Car Congress

HTS International Corporation and the Department of Energy’s Oak Ridge National Laboratory (ORNL) have signed an agreement to explore potential collaborations in advanced manufacturing research such as in conformal cooling. 3D printing Manufacturing

2017 89

Audi and Ericsson to pioneer 5G for automotive manufacturing

Green Car Congress

Ericsson is already running 5G industry programs all over the world to help manufacturers boost productivity and create new business opportunities. This project is a great opportunity to see what is possible when we bring 5G into an automobile production environment to truly enable smart wireless manufacturing. survey, the 2018 Manufacturing Global Expert Survey , found that two-thirds of manufacturing companies rank digitizing the production value chain (Industry 4.0)

2018 65

DOE selects 13 HPC4Mfg projects to advance applied science and technology in manufacturing; aluminum rolling and solid-state batteries

Green Car Congress

manufacturing. There is great potential for the US manufacturing industry to use the power of HPC to solve key challenges, but many manufacturers lack access to supercomputing resources. Batteries High Performance Computing Manufacturing Materials Solid-state

2018 97

Leclanché picks Comau to develop automated industrial-scale manufacturing lines for Li-ion battery modules for transport

Green Car Congress

Leclanché has commissioned Comau to develop an automated manufacturing line for lithium-ion battery modules for transport applications. Its portfolio includes technology and systems for electric, hybrid and traditional vehicle manufacturing, industrial robots, collaborative and wearable robotics, autonomous logistics, dedicated machining centers and interconnected digital services and products able to transmit, elaborate and analyze machine and process data.

2019 69

Chinese EV battery manufacturer CATL building plant in Germany; 14 GWh capacity, €240M investment by 2022

Green Car Congress

The Chinese EV battery manufacturer Contemporary Amperex Technology Ltd. European knowledge in battery manufacturing. Its R&D portfolio includes materials study, product development, engineering design, test and verification, intelligent manufacture, project management, etc.

2018 84

Germany launches R&D facility for industrial-scale Li-ion cell manufacturing; €500M in funding

Green Car Congress

The German Federal Ministry of Education and Research (BMBF) has launched the Battery Cell Research Production Center, a new R&D and large-scale industrial manufacturing plant for lithium-ion cells; the center will receive an investment of €500 million. Six German cell manufacturers have already pledged their support for the establishment and operation of research production: Leclanché, BMZ Group/ Terra E, Customcells, EAS and Liacon.

2019 102

AKASOL expands agreement to supply Swedish commercial vehicle manufacturer with batteries for electric buses

Green Car Congress

AKASOL AG, a leading German producer of high-performance lithium-ion battery systems, is expanding its long-term framework agreement to supply a Swedish commercial vehicle manufacturer with high-performance battery systems for electric buses and trucks.

2019 100

Honda launches new “Green Path” initiatives for manufacturing and operations; new $210M paint line at Marysville with new 4C2B process

Green Car Congress

Significantly to reduce the CO 2 intensity and water use of its manufacturing operations. Honda continually strives to improve energy efficiency and to r educe waste, water use and emissions from the manufacturing of its products.

2015 143

DOE selects AIChE to lead 10th Manufacturing USA Institute

Green Car Congress

The US Department of Energy (DOE) has selected the American Institute of Chemical Engineers (AIChE) to lead the 10 th Manufacturing USA Institute to be stood up during the Obama Administration. Traditional chemical manufacturing relies on large-scale, energy-intensive processing.

USA 102

DOE Clean Energy Smart Manufacturing Innovation Institute awards ~$10M to 10 projects

Green Car Congress

The US Department of Energy’s (DOE’s) Clean Energy Smart Manufacturing Innovation Institute ( CESMII ) will award nearly $10 million for ten projects to help advance its goals and enable US manufacturers to develop and implement innovations that will advance U.S. manufacturing competitiveness, sustainability, and innovation. This project will develop technologies on data modeling, machine learning, and data-centric analytics for smart aerospace additive manufacturing.

2018 69

GM and Honda to establish industry-first $85M joint fuel cell system manufacturing operation in Michigan

Green Car Congress

General Motors and Honda are establishing the auto industry’s first manufacturing joint venture—Fuel Cell System Manufacturing, LLC, FCSM)—to mass-produce an advanced hydrogen fuel cell system that will be used in future products from each company.

2017 84

Additive manufacturing company Carbon3D named Technology Pioneer by World Economic Forum; work with Ford

Green Car Congress

Additive manufacturing (3D printing) company Carbon3D Inc. Carbon3D joins the Technology Pioneers program as the first additive manufacturing company to be selected. The manufacturing time allowed engineers to make design iterations much more quickly than with traditional methods.

2015 106

Turbomeca introduces additive manufacturing capability for production engine components

Green Car Congress

After years of maturation and prototype testing, helicopter engine manufacturer Turbomeca (Safran) has entered serial production of parts using the latest additive manufacturing (3D printing) process at its Bordes facility in France.

2015 128

NIST awards $7.4M in grants for additive manufacturing research

Green Car Congress

million to fund two research projects aimed at improving measurement and standards for the rapidly developing field of additive manufacturing (AM). Additive manufacturing, also known as 3D printing, is a group of new technologies that build up objects, usually by laying down many thin layers on top of each other. Additive manufacturing processes face a variety of hurdles that limit their utility for high-value products and applications. Manufacturing

2013 108

DOE announces $70M for Innovation Institute on Smart Manufacturing; advanced sensors, controls, platforms, and modeling for manufacturing

Green Car Congress

The US Department of Energy announced up to $70 million in funding ( DE-FOA-0001263 ) for the next Clean Energy Manufacturing Innovation Institute, which will be focused on smart manufacturing. With this investment, the DOE aims to support research and development advancements that can reduce the cost of deployment for technologies such as advanced sensors, controls, platforms, and modeling for manufacturing by as much as 50%. Internet of Things Manufacturing Sensors

2015 81

KIT and e-bike manufacturer Coboc developing quick charging process for e-bike batteries

Green Car Congress

The data evaluation results will then be made available to manufacturers and users in the form of graphics. To shorten the charging time of e-bikes—in particular during daily use in the city—Karlsruhe Institute of Technology (KIT) and Coboc GmbH & Co. KG, a company specialized in electric mobility, plan to make the batteries of pedelecs capable of rapid charging. Presently, charging of an e-bike battery takes about two to four hours.

2019 83

Volkswagen Group to expand EV production worldwide to 16 sites by end of 2022; partnerships with battery manufacturers

Green Car Congress

To ensure adequate battery capacity, partnerships with battery manufacturers for Europe and China have already been agreed. Batteries Electric (Battery) Manufacturing Vehicle ManufacturersThe Volkswagen Group is expanding its production of electric vehicles to 16 locations around the globe by the end of 2022. This was announced by Matthias Müller, CEO of Volkswagen AG, at the Group’s Annual Media Conference in Berlin.

2018 77

McKinsey & Co. survey finds huge gap between piloting and deploying digital manufacturing; automotive no exception

Green Car Congress

Automakers and their suppliers, like manufacturers in many other industries, have been exploring the potential of digital manufacturing strategies to increase productivity, profitability and decision-making. However, a new McKinsey survey has found that a large confidence gap exists between the number of companies that try digital manufacturing strategies and those that successfully apply them. manufacturing strategies. Manufacturing

2018 65

Nissan launches EV battery manufacturing in Smyrna plant

Green Car Congress

Combined, the construction of the battery plant and modification of the Smyrna manufacturing facility represent an investment of up to $1.7 The Nissan LEAF is manufactured on the same line as Altima and Maxima so volume can readily be adjusted among the vehicles to meet demand.

2012 127

President Obama announces two new public-private manufacturing innovation institutes; new manufacturing innovation institute competition

Green Car Congress

President Obama announced two new manufacturing innovation institutes led by the Department of Defense supported by a $140-million Federal commitment combined with more than $140 million in non-federal resources: (1) a Detroit-area-headquartered consortium of businesses and universities, with a focus on lightweight and modern metals manufacturing; and (2) a Chicago-headquartered consortium of businesses and universities that will concentrate on digital manufacturing and design technologies.

2014 84

Siemens reports successful full load tests of additively manufactured CM247 gas turbine blades

Green Car Congress

Siemens has achieved a breakthrough by finishing its first full load engine tests for gas turbine blades completely produced using Additive Manufacturing (AM) technology. The project team used blades manufactured at its 3D printing facility at Materials Solutions , in Worcester, UK.

2017 90

Audi and EOS start development partnership focused on holistic approach for metal-based additive manufacturing

Green Car Congress

Audi AG has started a development partnership with EOS, a global provider of high-end Additive Manufacturing (AM) solutions. In application of additive manufacturing, Audi is also focusing on the production of inserts for die casting molds and hot working segments.

2017 78

SK Innovation to build $1.67B EV battery manufacturing plant in Georgia

Green Car Congress

billion to build a new electric vehicle (EV) battery manufacturing plant in Georgia. The first phase will invest approximately $1 billion and employ more than 1,000 advanced manufacturing employees, making it the largest scale electric vehicle battery plant in the United States. South Korea-based SK Innovation, a developer of lithium-ion batteries for electric vehicles, will invest $1.67

2018 93

Carbon and Automobili Lamborghini partner to manufacture digitally auto parts at scale

Green Car Congress

Carbon announced a strategic partnership with Lamborghini in digital manufacturing. Through our extensive procurement research, we found that many of our vehicle components were ideal candidates for digital manufacturing.

2019 83

New manufacturing technologies deliver lighter and stiffer 2014 Corvette

Green Car Congress

Approximately $52 million of the investment went to a new body shop that manufactures the car’s all-new, lightweight aluminum frame in-house for the first time. Fuel Efficiency Manufacturing Weight reduction Aluminum resistance spot welding in Bowling Green.

2013 114