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European regulators have decided that carbonfiber should be on a shortlist of hazardous materials and are seeking to have it banned. Among the changes was an inclusion to ban the use of carbonfiber due to the fact that microscopic shavings can be produced whenever panels are destroyed or recycled.
As well as a monocoque made entirely of multi-technology carbonfiber, it features a front structure in Forged Composites; a special material made of short carbonfibers soaked in resin. The LB744 is also the first super sports car to be fitted with a 100% carbonfiber front structure.
Continental Structural Plastics (CSP) has fine-tuned its carbonfiber RTM (resin transfer molding) (CF-RTM) process to the point that a premium automaker will be using the technology for closures on future vehicle platforms. We have been targeting a 3-minute cycle time using 100 percent recycled carbonfiber.
Lawrence Livermore National Laboratory (LLNL) researchers have become the first to 3D-print aerospace-grade carbonfiber composites, opening the door to greater control and optimization of the lightweight, yet stronger than steel material. Click to enlarge. —fluid analyst Yuliya Kanarska.
and Purdue University, has launched the first project selected with a dual focus on decreasing the cost of manufacture and increasing design flexibility for automotive composites. Multiple factors, including cost and design constraints, present barriers to the adoption of composites in high volume automotive applications.
Renault Scenic Vision has an all-new platform that is purpose-designed to fit all the components: the electric motor, hydrogen engine, battery, fuel cell and hydrogen tank. Its interior design is a forward-looking study of future Renault interiors. The fuel cell tank is made of carbonfiber from recycled paper waste.
Mercedes-Benz received two MATERIALICA Design and Technology Awards at the MATERIALICA 2014 trade fair for materials applications, surface technology and product engineering in Munich. The first was for the new steel pistons for diesel engines ( earlier post ), the second for high-strength carbon-fiber reinforced plastic (CFRP) struts.
The new platform will promote the use of recycled materials and environmentally friendly designs by providing manufacturers which design products from recycled materials with accurate information about their environmental footprint, including proof of origin of recycled materials and data on GHG emissions.
With its abbreviated compression phase and long expansion phase, it was designed specifically for operation at partial load. They are made of fiber-composite materials and, in keeping with Audi’s lightweight construction philosophy, each weighs just 26 kilograms (57.3 Operation with the knock-resistant fuel CNG enables a higher 12.5:1
This project will develop a novel low cost route to carbonfiber using a lignin/PAN hybrid precursor and carbonfiber conversion technologies leading to high performance, low-cost carbonfiber. Plasan Carbon Composites. Advanced cells and design technology for electric drive batteries.
Sample topic areas that might address one or more of these barriers include: Novel cell, module or pack designs that significantly improve the thermal or safety performance, or significantly reduce the weight, volume, and cost of non? competitive waste heat recovery technologies. based systems for waste?heat active (non?energy
This includes, but is not limited to, novel tank designs and cost reduction concepts; carbonfiber reduction or elimination; Type III and Type IV tanks with alternative liner materials; conformable tank designs; alternative operating conditions (e.g., Currently, high-pressure (i.e.,
The monocoque chassis is made entirely of carbonfiber to make it lighter and more rigid. Quimera is active in the following sectors: energy efficiency, energy storage, transportation, solar, wind, smart grid, biofuels & biomaterials, recycling & waste, water & wastewater. Shakedown was 26 July at the Motorland F1 race track.
Toho Tenax Europe GmbH (TTE), the German subsidiary of Toho Tenax, itself the core company of the Teijin Group’s carbonfibers and composites business, has developed an integrated production system for carbonfiber-reinforced plastic (CFRP) that enables manufactured composite parts to be optimized for required shapes and properties.
the development of carbon-fiber-reinforced FDM feedstock materials to produce strong, lightweight components. This involves “slicing” or sectioning a CAD design into layers. It reduces material consumption, waste streams, large investments into metal tooling, warehouse costs and transportation costs.
GM’s fuel-economy plan through the 2016 model year focuses on a reduction in vehicle mass and aggressive investment in advanced materials, such as high-strength steel, carbonfiber and aluminum, enabled in part by our industry-first aluminum welding technology. Earlier post.). Fuel Efficiency Lifecycle analysis Manufacturing'
Integrated Computational Materials Engineering (ICME) Development of CarbonFiber Composites for Lightweight Vehicles (Area of Interest 2). This project will develop, integrate and implement predictive models for Carbon-Fiber Reinforced Polymer composites that link the material design, molding process and final performance.
The objective of this AOI is to accelerate the realization of lighter weight vehicle materials made from magnesium and carbonfiber capable of attaining 50% weight reduction of passenger vehicles. Development of Low-Cost CarbonFiber. AOI 4: Develop Advanced Cells and Design Technology for Electric Drive Batteries.
On the 23-inch wheels, the designers combine hexagonal elements with aeroblades to minimize turbulence at the wheels. With the concept car, the designers transferred the company philosophy on sustainable materials to the interiors, which are pioneering while not conceding on look, feel, quality and durability. 100 percent merino wool.
Instead of a battery, the Gyrodrive system uses a magnetically loaded high-speed carbon-fiber flywheel to store the energy generated by a bus as it slows down to stop. Instead, the flywheel is a very efficient, short duration energy accumulator, that can capture and re-deploy large cumulative amounts of energy with little waste.
And when my father made his dive with a bathyscaphe to the deepest spot on Earth in the Mariana Trench, his goal was to check if there was life down there at a period where the governments wanted to drop their radioactive and toxic waste in the ocean trenches. We put the carbonfiber and the epoxy in the molds and then we cure it.
Rather than simply increasing the size of the battery, the cross-functional, international design and envineering team focused on maximizing long- distance efficiency. They pulled out all the stops in drivetrain efficiency, energy density, aerodynamics and lightweight design.
Eaton Corporation will partner with ORNL to develop waste heat recovery (WHR) technology that can be applied to industrial manufacturing processes and vehicle operations in a project titled “High Performance Computing to Enable Next-generation Low- temperature Waste Heat Recovery.”. million tons of CO 2.
Two electric motors with a combined output of 150 kW (204 hp) and 2,650 N·m (1,956 lb-ft) accelerate the coupe with its Audi Space Frame-design aluminum body from 0 to 100 km/h in 5.9 The body structure is based on Audi Space Frame technology (ASF), with a hybrid design approach adopted. The Detroit showcar Audi e-tron is a 3.93
Develop new low-cost and highly efficient motor designs, alternative magnetic materials with reduced rare earth content, and improved motor manufacturing methods. Designs using WBGs will increase as manufacturing processes enable improved device yield and performance. Power electronics. Traction drive system. On-board chargers.
Integrated computational materials engineering (ICME) development of carbonfiber composites for lightweight vehicles. Fuel properties, such as octane and cetane, have been widely discussed in recent years as potential design variables for future mainstream vehicles. Fuel property impacts on combustion.
Topic Area 2: High-value products from waste and/or other undervalued streams in an integrated biorefinery. The team will develop and validate a comprehensive computational model to predict mechanical and rheological behavior of biomass flow to enable reliable design of biomass handling systems.
Up to a 35% gain in fuel efficiency in heavy drive cycles is achieved by regenerating the braking energy that is normally wasted to heat, and using this energy instead of the internal combustion engine for acceleration. Steelhead Composites manufactures accumulators from aluminum tubing and spun carbonfiber. Click to enlarge.
Placing the battery in front of the rear axle ensures an optimal axle load distribution without compromising the compact overall design and the generous amount of interior space. All add-on parts—doors, covers, sidewalls and roof—are made of a fiber-reinforced plastic. The battery system is water-cooled.
Mineralization concepts utilizing CO 2 with industrial wastes. Novel physical and chemical processes for beneficial use of carbon. Mineralization concepts utilizing CO 2 with industrial wastes. Mining waste also contains trace amounts of valuable materials (i.e., Biological based concepts for beneficial use of CO 2.
(This new design added “wave” bumps on the side of the piston bowl, which allows the fuel to burn more cleanly.). The SuperTruck powertrain includes a complex Rankine waste-heat recovery system, which converts heat normally wasted in exhaust into torque, boosting fuel economy by helping to power the vehicle. for the D13.
The selected projects will focus on technologies such as revolutionizing fuel cells for light- and heavy-duty vehicles, and technologies to generate less nuclear waste and reduce the cost of fuel. Select OPEN 2021 projects include: Synteris. Cornell University. Additive Manufacturing of Amorphous Metal Soft Magnetic Composites - $1,900,000.
REEACH (Range Extenders for Electric Aviation with Low Carbon and High Efficiency) project descriptions. Compact Propulsion Engine Optimized with Waste Heat Recovery (CO-POWER); $2,815,760. The work will result in the development of a first-of-its-kind aircraft gas turbo-electric engine with a sCO 2 waste heat recovery cycle.
With its new architecture, use of carbonfiber reinforced plastic, and premium mobility service offerings, the “ i3 marks the beginning of a new mobility age ,” said Dr. Reithofer. The passenger cell is attached to the aluminum drive frame (giving a more modern slant to body-on-frame design). kWh per kilometer (0.21
The design was chosen in May 2014 from more than 200 submitted to Local Motors by the company’s online co-creation community after launching a call for entries. The winning design was submitted by Michele Anoè who was awarded a cash prize plus the opportunity to see his design brought to life. Earlier post.).
The lightweight design concept of the VISION EQXX is comprehensive—from the materials used to innovative bionic structures that deliver a favorable power-to-weight ratio. This innovative design approach results in a weight saving of up to 20% compared to a conventionally manufactured component.
Phase I projects must complete (1) a preliminary design; (2) a characterization of laboratory devices using the best measurements available, including a description of the measurement methods; and (3) the preparation of a road map with major milestones, that would lead to a production model of a system that would be built in Phase II.
In addition, a new design of internal foil—an intrinsic component within an air bearing—is used for the bearing liner that supports the air pressure and flow. Techrules has also introduced a new and innovative heat exchanger design that is more thermally efficient than conventional designs. Power-dense cells.
The objective of this AOI is to develop and demonstrate power modules and production processes that incorporate WBG devices, exclusively or in conjunction with other power semiconductors, into electric drive vehicle inverter designs. Area of Interest (AOI) 2: Ultra-Light Door Design, Manufacturing and Demonstration. kilowatt (kW).
Dissimilar metal joint systems are limited to aluminum, steel, magnesium, and carbonfiber composites. The objective of this effort is to develop and show technology readiness for advanced electric machine technologies with a focus on motor design, material, and production pathways to significantly lower cost.
An emphasis on bio-fuels, which are suitable for an SOFC and derived from sources (such as cellulosic biomass, agricultural residues, or municipal solid waste) that do not compete with food supply, is required. However, they must accommodate high ripple currents, in a high temperature environment. Improved Magnetic Materials for Motors.
Its exterior skin, painted in Magnetic Blue, combines body parts made of aluminum and carbonfiber reinforced polymer (CFRP), such as the front and rear lids. The R8 e-tron Audi Space Frame (ASF) is based on the multimaterial design of the V10 version, which is extended by a rear body module made of CFRP. Visually, the 4.40
Each motor powers one set of wheels—as on the technology demonstrator Audi A7 Sportback h-tron quattro (a plug-in hybrid design with an 8.8 A high-efficiency heat pump absorbs the waste heat from the electrical components and a thermoelectric auxiliary heating element maintain pleasant temperatures inside the car. Earlier post.)
We also spotted the EGO Power+ 15-inch POWERLOAD CarbonFiber Split-Shaft String Trimmer dropping to $179 , with a roundup of the select discounts on other tools. On that note while it is designed for standard bikes, it can be placed on many e-bike models on the market just be sure yours has screw points on the appropriate spot.
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