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Ford using autonomous mobile robot to operate 3D printers at Advanced Manufacturing Center

Green Car Congress

Ford has used the printer to make low-volume, custom parts, such as a brake line bracket for the Performance Package-equipped Mustang Shelby GT500. Not only does this increase throughput, it reduces the cost of custom-printed products.

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IperionX to produce 100% recycled, low-carbon titanium components for Ford Performance

Green Car Congress

Ford and IperionX have been actively collaborating to design, test and additively manufacture a series of high-quality titanium components for future Ford Performance production vehicles. The titanium components are set to undergo a comprehensive finishing study to assess a range of potential surface finish of parts.

Carbon 305
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Magna and Ford developing prototype carbon fiber composite subframe; mass reduction of 34%

Green Car Congress

The subframe is a key part of a vehicle’s structure, typically providing a place to attach the engine and wheels while also contributing rigidity and crash management. By replacing 45 steel parts with two molded and four metallic parts, the prototype subframe achieves an 87% reduction in the number of parts.

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Ford’s first mass-produced carbon fiber wheels

Green Car Congress

To source the new lightweight track-capable carbon fiber wheels that are standard on the new Shelby GT350R Mustang, Ford partnered with Australia-based Carbon Revolution. Some formulations may have this characteristic, but carbon fiber’s durability is a feature of the type of resin and design intent of the part.

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Ford using high-tech plasma coating process for recycling old engines

Green Car Congress

We have taken a process that was originally developed to enhance performance models such as the all-new Ford Mustang Shelby GT 350R and used it to remanufacture engines that might otherwise be scrapped. Engines today are designed to operate for many years and several hundred thousand miles in all imaginable conditions.

Ford 150
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Ford puts the pedal down on performance … but not with electric drive technology right now

Green Car Congress

At the North American International Auto Show (NAIAS) in Detroit this week, Ford delivered first proof of that focus with the reveal of the new Ford GT carbon-fiber supercar, as well as the new F-150 Raptor based on the new aluminum F-150 and the Shelby GT350R Mustang. Shelby GT350R Mustang. Aerodynamics.

Shelby 150
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New lightweight, lower-cost Uni-Chassis targeting plug-in hybrids and EVs

Green Car Congress

Theodore and Associates is unveiling the Uni-Chassis, a frameless body-on-chassis design that is lighter in weight, lower investment and lower cost compared to traditional body-on-frame and unibody designs, at the 2011 SAE World Congress in Detroit this week. degree torsional stiffness and 47,000 lb.

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