article thumbnail

Hatch report finds NOVONIX dry cathode synthesis process offers cost and waste reduction improvements

Green Car Congress

a global engineering consultancy firm, has delivered its report that evaluates NOVONIX’s all-dry, zero-waste cathode synthesis process. The Hatch study found that NOVONIX’s process may potentially reduce power consumption by an estimated 25% and practically eliminate waste byproduct generation over the conventional process.

Waste 150
article thumbnail

ABB E-mobility opens its largest DC fast charger production facility in Italy

Green Car Congress

The new manufacturing site sets a new benchmark for the sector, producing one DC fast charger every 20 minutes from its seven production lines. ABB E-mobility employs more than 350 R&D experts globally and has a portfolio of more than 350 granted patents.

DC 259
article thumbnail

Promising results for low-pressure casting of aluminum bolts

Green Car Congress

This enables the metal to be used directly in the manufacture of parts such as suspension components in cars. This is a costly, time- and energy-consuming process that also generates large volumes of waste. But it works in the same way as a toothpaste tube, so there is always some residual waste.

Norway 273
article thumbnail

EOS and Airbus study shows lifecycle benefits for DMLS additive manufacturing

Green Car Congress

Additive Manufacturing (AM) systems and services company EOS and Airbus Group Innovations (previously EADS Innovation Works) recently completed an environmental lifecycle comparison of two key production technologies: conventional rapid investment casting and Direct Metal Laser Sintering (DMLS). Source: Airbus Group Innovations.

article thumbnail

Tesla Giga Berlin is the largest taxpayer in Grünheide

Teslarati

For comparison, Lang stated that the entire budget for a community of 9,000 residents was about €20 million. High tech not only in production – at Giga Berlin we recycle up to 100% of our process water in our state-of-the-art waste water treatment plant.

Tesla 138
article thumbnail

Electra raises $85M to advance Low-Temperature Iron process; electrochemical refining at 60?C

Green Car Congress

By comparison, 69% of steel today is made at approximately 1,600 degrees Celsius (2,912 degrees Fahrenheit) using coal, emitting about two tons of carbon dioxide for every ton of steel produced. We also have a historic opportunity to decentralize the global iron and steel supply chain and re-shore manufacturing and mining jobs.

Coal 360
article thumbnail

Ford cuts manufacturing energy use 22% in 6 years; targeting additional 25% Drop by 2016

Green Car Congress

Ford has reduced the amount of energy required to produce each vehicle in its manufacturing facilities by 22% in the last six years. The amount of electricity used to produce each vehicle in Ford’s manufacturing facilities has been reduced by about 800 kilowatt-hours—from 3,576 kWh in 2006 to 2,778 kWh in 2011.

2016 256