Toyota Recalling Over 750,000 Highlander SUVs in the United States

Matt Posky
by Matt Posky

On Thursday, Toyota Motor Corp. confirmed plans to recall the Highlander SUVs over an issue that could cause the front bumper to loosen. The vast majority of the impacted models are parked inside the United States with additional recalls planned for Canada and Mexico.


The manufacturer stated that the recall only affects 2020-2023 model year Toyota Highlander and Highlander Hybrid vehicles — adding that it estimates there are about 751,000 units that need to be dealt with in the U.S.


Problems reportedly stem from the resin front lower bumper cover assembly, which is connected with mounting tabs. Apparently, there is a chance that minor impacts to the lower front bumper cover assembly could cause the mounting tabs to detach from the vehicle. Toyota is worried about possible detachments creating problems for drivers. However, the worst case seems to entail someone running over their own front bumper. But losing car parts on an active roadway can also create opportunities for other drivers to panic and crash.


Toyota plans to have dealers inspect the vehicles’ upper and lower bumper cover mounting tabs (and slots) for signs of damage. Assuming nothing appears to be wrong with either, service centers will install new retention hardware the automaker said is of an improved design.


For vehicles that do show signs of damage, Toyota said it will be replacing the relevant parts before moving onto the new retention hardware. As with all recalls, the work will be conducted free of charge to customers.


Toyota said it plans to notify the affected owners about this issue by late December 2023. However, concerned parties that don’t want to wait to see if their Highlander was one of the models impacted can call the Toyota Brand Engagement Center (1-800-331-4331).


The recall campaign will also be available via the National Highway Traffic Safety Administration (NHTSA) recall website. However, customers will need to have their Vehicle Identification Number (VIN) handy.


[Image: Toyota]

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Matt Posky
Matt Posky

A staunch consumer advocate tracking industry trends and regulation. Before joining TTAC, Matt spent a decade working for marketing and research firms based in NYC. Clients included several of the world’s largest automakers, global tire brands, and aftermarket part suppliers. Dissatisfied with the corporate world and resentful of having to wear suits everyday, he pivoted to writing about cars. Since then, that man has become an ardent supporter of the right-to-repair movement, been interviewed on the auto industry by national radio broadcasts, driven more rental cars than anyone ever should, participated in amateur rallying events, and received the requisite minimum training as sanctioned by the SCCA. Handy with a wrench, Matt grew up surrounded by Detroit auto workers and managed to get a pizza delivery job before he was legally eligible. He later found himself driving box trucks through Manhattan, guaranteeing future sympathy for actual truckers. He continues to conduct research pertaining to the automotive sector as an independent contractor and has since moved back to his native Michigan, closer to where the cars are born. A contrarian, Matt claims to prefer understeer — stating that front and all-wheel drive vehicles cater best to his driving style.

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  • TyL TyL on Oct 27, 2023

    It is regrettable that the automobile industries primary focus for the last two decades has been finding innovative ways to replace metal with plastic, replace leather with plastic, replace rubber with plastic, replace screws with glue, and replace quality with profits...

    • See 3 previous
    • Jeff Jeff on Oct 28, 2023

      Lou_BC--Vegan leather implants?

  • TheEndlessEnigma TheEndlessEnigma on Oct 27, 2023

    Now THAT'S Toyota quality right there!

  • TheEndlessEnigma I would mandate the elimination of all autonomous driving tech in automobiles. And specifically for GM....sorry....gm....I would mandate On Star be offered as an option only.Not quite the question you asked but.....you asked.
  • MaintenanceCosts There's not a lot of meat to this (or to an argument in the opposite direction) without some data comparing the respective frequency of "good" activations that prevent a collision and false alarms. The studies I see show between 25% and 40% reduction in rear-end crashes where AEB is installed, so we have one side of that equation, but there doesn't seem to be much if any data out there on the frequency of false activations, especially false activations that cause a collision.
  • Zerocred Automatic emergency braking scared the hell out of me. I was coming up on a line of stopped cars that the Jeep (Grand Cherokee) thought was too fast and it blared out an incredibly loud warbling sound while applying the brakes. I had the car under control and wasn’t in danger of hitting anything. It was one of those ‘wtf just happened’ moments.I like adaptive cruise control, the backup camera and the warning about approaching emergency vehicles. I’m ambivalent  about rear cross traffic alert and all the different tones if it thinks I’m too close to anything. I turned off lane keep assist, auto start-stop, emergency backup stop. The Jeep also has automatic parking (parallel and back in), which I’ve never used.
  • MaintenanceCosts Mandatory speed limiters.Flame away - I'm well aware this is the most unpopular opinion on the internet - but the overwhelming majority of the driving population has not proven itself even close to capable of managing unlimited vehicles, and it's time to start dealing with it.Three important mitigations have to be in place:(1) They give 10 mph grace on non-limited-access roads and 15-20 on limited-access roads. The goal is not exact compliance but stopping extreme speeding.(2) They work entirely locally, except for downloading speed limit data for large map segments (too large to identify with any precision where the driver is). Neither location nor speed data is ever uploaded.(3) They don't enforce on private property, only on public roadways. Race your track cars to your heart's content.
  • GIJOOOE Anyone who thinks that sleazbag used car dealers no longer exist in America has obviously never been in the military. Doesn’t matter what branch nor assigned duty station, just drive within a few miles of a military base and you’ll see more sleazbags selling used cars than you can imagine. So glad I never fell for their scams, but there are literally tens of thousands of soldiers/sailors/Marines/airmen who have been sold a pos car on a 25% interest rate.
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