Toyota Recalling Over 750,000 Highlander SUVs in the United States

Matt Posky
by Matt Posky

On Thursday, Toyota Motor Corp. confirmed plans to recall the Highlander SUVs over an issue that could cause the front bumper to loosen. The vast majority of the impacted models are parked inside the United States with additional recalls planned for Canada and Mexico.


The manufacturer stated that the recall only affects 2020-2023 model year Toyota Highlander and Highlander Hybrid vehicles — adding that it estimates there are about 751,000 units that need to be dealt with in the U.S.


Problems reportedly stem from the resin front lower bumper cover assembly, which is connected with mounting tabs. Apparently, there is a chance that minor impacts to the lower front bumper cover assembly could cause the mounting tabs to detach from the vehicle. Toyota is worried about possible detachments creating problems for drivers. However, the worst case seems to entail someone running over their own front bumper. But losing car parts on an active roadway can also create opportunities for other drivers to panic and crash.


Toyota plans to have dealers inspect the vehicles’ upper and lower bumper cover mounting tabs (and slots) for signs of damage. Assuming nothing appears to be wrong with either, service centers will install new retention hardware the automaker said is of an improved design.


For vehicles that do show signs of damage, Toyota said it will be replacing the relevant parts before moving onto the new retention hardware. As with all recalls, the work will be conducted free of charge to customers.


Toyota said it plans to notify the affected owners about this issue by late December 2023. However, concerned parties that don’t want to wait to see if their Highlander was one of the models impacted can call the Toyota Brand Engagement Center (1-800-331-4331).


The recall campaign will also be available via the National Highway Traffic Safety Administration (NHTSA) recall website. However, customers will need to have their Vehicle Identification Number (VIN) handy.


[Image: Toyota]

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Matt Posky
Matt Posky

A staunch consumer advocate tracking industry trends and regulation. Before joining TTAC, Matt spent a decade working for marketing and research firms based in NYC. Clients included several of the world’s largest automakers, global tire brands, and aftermarket part suppliers. Dissatisfied with the corporate world and resentful of having to wear suits everyday, he pivoted to writing about cars. Since then, that man has become an ardent supporter of the right-to-repair movement, been interviewed on the auto industry by national radio broadcasts, driven more rental cars than anyone ever should, participated in amateur rallying events, and received the requisite minimum training as sanctioned by the SCCA. Handy with a wrench, Matt grew up surrounded by Detroit auto workers and managed to get a pizza delivery job before he was legally eligible. He later found himself driving box trucks through Manhattan, guaranteeing future sympathy for actual truckers. He continues to conduct research pertaining to the automotive sector as an independent contractor and has since moved back to his native Michigan, closer to where the cars are born. A contrarian, Matt claims to prefer understeer — stating that front and all-wheel drive vehicles cater best to his driving style.

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  • TyL TyL on Oct 27, 2023

    It is regrettable that the automobile industries primary focus for the last two decades has been finding innovative ways to replace metal with plastic, replace leather with plastic, replace rubber with plastic, replace screws with glue, and replace quality with profits...

    • See 3 previous
    • Jeff Jeff on Oct 28, 2023

      Lou_BC--Vegan leather implants?

  • TheEndlessEnigma TheEndlessEnigma on Oct 27, 2023

    Now THAT'S Toyota quality right there!

  • Paul Another beemer boy, immune to the laws of man and physics, driving his M3 through a school zone at 45 since Waze said it would cut 15 seconds off his commute.I bow before your righteous anger.
  • Paul Oh, the irony. 10 years ago they had solid entries in all these categories - C-Max hybrid and PHEV, Fusion Hybrid and PHEV, Focus Electric. 20 years ago you could get an Escape Hybrid.Ford and their dealers tossed these over the wall and walked away from them, never doing anything to promote or improve them over their life cycle. They still have a newer version of the Escape PHEV, which isn't a bad vehicle but I doubt if the buying public knows they exist & I rarely see one on the road.The Maverick hybrid is a nice idea and they could sell more if they would build more but again, I rarely see one in the wild.Feckless and clueless management and board - they richly deserve their coming bankruptcy.
  • Lorenzo If Bill Ford wants to see Ford Motor survive another generation, he'll have to hire a replacement for Farley soon, one with an engineering degree and experience with automobile assembly lines and a love for cars, and surround him with other engineering degree executives. Any executives with BA degrees and MBAs don't belong in manufacturing, they're finance people, at best.
  • Lorenzo The price is a bit steep for a daily driver, and that's what I'd use it for. If you live in California, a benefit is that it's smog exempt. It's so old, there's nothing to be "flashed". Any flashing would have to be done manually by the driver.
  • Lorenzo Warnings? In the Car? No fracking way! I swear at the electric radar signs that flash when I'm doing under the limit! The year they're mandated, will be the year after the newest car I'll ever buy.
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