GM Eying Oddly-Shaped EV Batteries to Improve Cooling and Performance

Chris Teague
by Chris Teague

Despite all the innovation in the electric vehicle world, battery packs haven’t deviated from the two primary shapes they’ve always taken. Automakers generally employ either a rectangular or cylindrical battery pack, which limits their ability to position them in some places on the vehicle. General Motors might be looking to buck that trend, as a recently discovered patent application shows the automaker is looking at less traditional shapes for its next-generation battery packs.


The patent application covers a couple of new battery shapes, including one that looks like an “L” and one with more of a “C” shape. GM will eventually have several battery manufacturing facilities, giving it the ability to have almost complete control over the design and build processes.


Beyond positioning in the vehicle, the batteries’ new shape will give GM the ability to add a cooling channel between packs for better performance and range. General Motors said current cooling methods can create an uneven temperature situation and noted that the condition can lead to premature battery wear. The novel battery shapes haven’t really been seen outside of small devices like smartphones, so it will be interesting to see what kind of numbers GM can draw out of its designs.


GM’s funky battery shapes are interesting, but they’re far from the only innovation coming out of the space. Solid-state batteries are moving forward, and automakers have figured out alternative battery chemistries to lower costs. Better cooling aside, the new battery shapes may enable smaller, less expensive EVs from GM, depending on how they’re employed, though it’s worth noting that patent applications don’t always lead to real-world products.


[Image: Chevrolet/General Motors]


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Chris Teague
Chris Teague

Chris grew up in, under, and around cars, but took the long way around to becoming an automotive writer. After a career in technology consulting and a trip through business school, Chris began writing about the automotive industry as a way to reconnect with his passion and get behind the wheel of a new car every week. He focuses on taking complex industry stories and making them digestible by any reader. Just don’t expect him to stay away from high-mileage Porsches.

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  • Tassos Jong-iL Tassos Jong-iL on Mar 20, 2024

    Funky battery for funky shaped car.

  • Lorenzo Lorenzo on Mar 20, 2024

    Next, they need to figure out how to protect the batteries in a fender-bender. Any damage to the battery tends to total the car, while ICE cars are still drivable, even with moderate damage.

  • ToolGuy The only way this makes sense to me (still looking) is if it is tied to the realization that they have a capital issue (cash crunch) which is getting in the way of their plans.
  • Jeff I do think this is a good thing. Teaching salespeople how to interact with the customer and teaching them some of the features and technical stuff of the vehicles is important.
  • MKizzy If Tesla stops maintaining and expanding the Superchargers at current levels, imagine the chaos as more EV owners with high expectations visit crowded and no longer reliable Superchargers.It feels like at this point, Musk is nearly bored enough with Tesla and EVs in general to literally take his ball and going home.
  • Incog99 I bought a brand new 4 on the floor 240SX coupe in 1989 in pearl green. I drove it almost 200k miles, put in a killer sound system and never wish I sold it. I graduated to an Infiniti Q45 next and that tank was amazing.
  • CanadaCraig As an aside... you are so incredibly vulnerable as you're sitting there WAITING for you EV to charge. It freaks me out.
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