Another Massive Airbag Recall Peers Over the Horizon

Matt Posky
by Matt Posky

Just when it looked like the Takata airbag inflator recall was finally wrapping up, U.S. safety regulators have indicated that 52 million inflators made by ARC have likewise been placed under consideration for recall. The circumstances are unpleasantly familiar. Like the Takata units that ran the risk of spraying cabin occupants with deadly shrapnel during a crash, the ARC inflators may also pose a serious risk to those they’re supposed to save.


Based on a recent report from The Wall Street Journal, two people are already believed to have lost their lives due to the presumed defect. The National Highway Traffic Safety Administration (NHTSA) conducted a meeting this week to determine the severity of the issue and how best to progress.


It seems likely that a recall will be conducted and probably a huge one. The NHTSA already issued a letter to ARC in April demanding it recall defective inflators. However, the agency still needs to decide which vehicles will be impacted — something that will be incredibly daunting considering the scope of the investigation.


From WSJ:


ARC has refused the regulatory request, resulting in NHTSA having to take the unusual step of scheduling a hearing, which is necessary if it wants to formally order a recall. The company will make a brief statement at the meeting, a lawyer for ARC said.
The auto supplier has said extensive field tests show no defect and the air-bag ruptures that have occurred are few and isolated.
Aside from GM, there are 11 other automakers that have the ARC air-bag inflators covered by NHTSA’s action, including Ford Motor, Volkswagen, Toyota Motor and Hyundai Motor.
Some of the known air-bag explosions have occurred in GM vehicles with one resulting in a fatality and others in injuries.
GM so far has done five recalls over a span of six years on vehicles that have the ARC-made air bags.
The latest one was earlier this year, when it recalled nearly one million Chevrolet and Buick SUVs, after a Michigan woman was injured in a crash in March.


It’s something GM has been working on. But it may have installed some 20 million vehicles with defective airbag units over the years. Other brands will find themselves in a similarly difficult situation, as the ARC inflators started being manufactured in 2000 and continued through 2018. Just determining every model that may contain one will be a challenge in itself.


The good news is that the issue turning into something fatal isn’t terribly likely. Based on an investigation that started eight years ago, the NHTSA believes that only one out of every 370,000 airbag inflators will actually rupture in a manner that might endanger someone. But the bad news is that it’s still going to require a costly recall. Takata set the industry back by billions of dollars and the pending ARC recall is poised to do the same.


[Image: General Motors]

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Matt Posky
Matt Posky

A staunch consumer advocate tracking industry trends and regulation. Before joining TTAC, Matt spent a decade working for marketing and research firms based in NYC. Clients included several of the world’s largest automakers, global tire brands, and aftermarket part suppliers. Dissatisfied with the corporate world and resentful of having to wear suits everyday, he pivoted to writing about cars. Since then, that man has become an ardent supporter of the right-to-repair movement, been interviewed on the auto industry by national radio broadcasts, driven more rental cars than anyone ever should, participated in amateur rallying events, and received the requisite minimum training as sanctioned by the SCCA. Handy with a wrench, Matt grew up surrounded by Detroit auto workers and managed to get a pizza delivery job before he was legally eligible. He later found himself driving box trucks through Manhattan, guaranteeing future sympathy for actual truckers. He continues to conduct research pertaining to the automotive sector as an independent contractor and has since moved back to his native Michigan, closer to where the cars are born. A contrarian, Matt claims to prefer understeer — stating that front and all-wheel drive vehicles cater best to his driving style.

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  • The Oracle The Oracle on Oct 06, 2023

    Not looking promising, however many of the older GM models are likely no longer on the road.

    • See 2 previous
    • Kwik_Shift_Pro4X Kwik_Shift_Pro4X on Oct 08, 2023

      @Art_Vandelay Its funny because its true from what I've seen.


  • Sayahh Sayahh on Oct 08, 2023

    "Based on an investigation that started eight years ago, the NHTSA believes that only one out of every 370,000 airbag inflators will actually rupture in a manner that might endanger someone." Is this from spontaneous inflation or from actual triggered inflation when rear-ending the car in front of you, i.e., rate of fatal injury from ARC inflator exploding when it shouldn't versus when it should?

  • Rick T. "If your driving conditions include near-freezing temps for a few months of the year, seek out a set of all-seasons. But if sunshine is frequent and the spectre of 60F weather strikes fear into the hearts of your neighbourhood, all-seasons could be a great choice." So all-seasons it is, apparently!
  • 1995 SC Should anyone here get a wild hair and buy this I have the 500 dollar tool you need to bleed the rear brakes if you have to crack open the ABS. Given the state you will. I love these cars (obviously) but trust me, as an owner you will be miles ahead to shell out for one that was maintained. But properly sorted these things will devour highway miles and that 4.6 will run forever and should be way less of a diva than my blown 3.8 equipped one. (and forget the NA 3.8...140HP was no match for this car).As an aside, if you drive this you will instantly realize how ergonomically bad modern cars are.These wheels look like the 17's you could get on a Fox Body Cobra R. I've always had it in the back of my mind to get a set in the right bolt pattern so I could upgrade the brakes but I just don't want to mess up the ride. If that was too much to read, from someone intamately familiar with MN-12's, skip this one. The ground effects alone make it worth a pass. They are not esecially easy to work on either.
  • Macca This one definitely brings back memories - my dad was a Ford-guy through the '80s and into the '90s, and my family had two MN12 vehicles, a '93 Thunderbird LX (maroon over gray) purchased for my mom around 1995 and an '89 Cougar LS (white over red velour, digital dash) for my brother's second car acquired a year or so later. The Essex V6's 140 hp was wholly inadequate for the ~3,600 lb car, but the look of the T-Bird seemed fairly exotic at the time in a small Midwest town. This was of course pre-modern internet days and we had no idea of the Essex head gasket woes held in store for both cars.The first to grenade was my bro's Cougar, circa 1997. My dad found a crate 3.8L and a local mechanic replaced it - though the new engine never felt quite right (rough idle). I remember expecting something miraculous from the new engine and then realizing that it was substandard even when new. Shortly thereafter my dad replaced the Thunderbird for my mom and took the Cougar for a new highway commute, giving my brother the Thunderbird. Not long after, the T-Bird's 3.8L V6 also suffered from head gasket failure which spelled its demise again under my brother's ownership. The stately Cougar was sold to a family member and it suffered the same head gasket fate with about 60,000 miles on the new engine.Combine this with multiple first-gen Taurus transmission issues and a lemon '86 Aerostar and my dad's brand loyalty came to an end in the late '90s with his purchase of a fourth-gen Maxima. I saw a mid-90s Thunderbird the other day for the first time in ages and it's still a fairly handsome design. Shame the mechanicals were such a letdown.
  • FreedMike It's a little rough...😄
  • Rochester Always loved that wrap-around cockpit interior. The rest of this car, not so much. Between the two, it was always the mid-90's Cougar that caught my attention.
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