GM Eying Oddly-Shaped EV Batteries to Improve Cooling and Performance

Chris Teague
by Chris Teague

Despite all the innovation in the electric vehicle world, battery packs haven’t deviated from the two primary shapes they’ve always taken. Automakers generally employ either a rectangular or cylindrical battery pack, which limits their ability to position them in some places on the vehicle. General Motors might be looking to buck that trend, as a recently discovered patent application shows the automaker is looking at less traditional shapes for its next-generation battery packs.


The patent application covers a couple of new battery shapes, including one that looks like an “L” and one with more of a “C” shape. GM will eventually have several battery manufacturing facilities, giving it the ability to have almost complete control over the design and build processes.


Beyond positioning in the vehicle, the batteries’ new shape will give GM the ability to add a cooling channel between packs for better performance and range. General Motors said current cooling methods can create an uneven temperature situation and noted that the condition can lead to premature battery wear. The novel battery shapes haven’t really been seen outside of small devices like smartphones, so it will be interesting to see what kind of numbers GM can draw out of its designs.


GM’s funky battery shapes are interesting, but they’re far from the only innovation coming out of the space. Solid-state batteries are moving forward, and automakers have figured out alternative battery chemistries to lower costs. Better cooling aside, the new battery shapes may enable smaller, less expensive EVs from GM, depending on how they’re employed, though it’s worth noting that patent applications don’t always lead to real-world products.


[Image: Chevrolet/General Motors]


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Chris Teague
Chris Teague

Chris grew up in, under, and around cars, but took the long way around to becoming an automotive writer. After a career in technology consulting and a trip through business school, Chris began writing about the automotive industry as a way to reconnect with his passion and get behind the wheel of a new car every week. He focuses on taking complex industry stories and making them digestible by any reader. Just don’t expect him to stay away from high-mileage Porsches.

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  • Tassos Jong-iL Tassos Jong-iL on Mar 20, 2024

    Funky battery for funky shaped car.

  • Lorenzo Lorenzo on Mar 20, 2024

    Next, they need to figure out how to protect the batteries in a fender-bender. Any damage to the battery tends to total the car, while ICE cars are still drivable, even with moderate damage.

  • Aja8888 I had one of these with the 1.9 diesel. Great car.
  • Dartman The US constitution and bill of rights does not guarantee any "right to privacy". The SCOTUS has interpreted it to protect various privacy rights. This is subject to change; just ask the tens of millions of women that thought they had the right to determine what to do with their bodies since 1973, that in many states has been abolished. In any event the privilege to own and operate a private vehicle is just that: a privilege; not a right. That privilege can be suspended, abolished and private property (vehicles) can be seized, should one fail to obey rules and laws implemented and enforced by various jurisdictions, all subject to due process under the law. Our system ain't perfect, but as the man said it beats the hell out whatever is second best. The problem today is not "narcissism" or "slave mentality" (another "right" that didn't always exist in the US) it is a false sense of entitlement and ignorance of how our constitutional republic functions.
  • TMA1 They already cut so many of their gas cars down to 3 cylinders, so how much more is there left to cut?
  • Yuda Depressing
  • Buickman where's Inaki when you need him?
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