More Power From Tesla EV Conversions

Jason R. Sakurai
by Jason R. Sakurai

Hawthorne, California-based AEM EV will soon debut an EV conversion control system that increases horsepower when using Tesla’s Large Drive Unit (LDU) base drive.

AEM EV’s system, jointly developed with Cascadia Motion, a leader in EV propulsion, combined with the company’s VCU200 vehicle control unit, provides OE-level safety, vehicle control, and increased HP.

Together, AEM EV’s LDU Inverter Control Board and VCU200 eliminate control uncertainty and limitations. AEM EV’s integration delivers more power and full control through a system that’s been thoroughly validated. Increasing the Tesla LDU base drive’s HP by 26 percent over the baseline as measured on a chassis dynamometer, further increases in output power are possible prior to the system’s release in mid-Q1 of this year. Tesla LDU performance drive motor validation will occur sometime after the release date.

Tesla’s OEM board is replaced with the Inverter Control Board in the LDU inverter, which connects to the VCU200 via CAN bus. Included with the ICU is an adapter harness with near plug and play connectivity, with the exception of 12-volt power and ground connections. The VCU200 and LDU inverter control board are designed for EV conversions only, and will not operate Tesla vehicles equipped with a factory LDU.

To realize the power gains, and to use the additional controls and safety features the LDU inverter control board and the VCU200 for the Tesla LDU provides, they must be utilized in tandem. Some of the features include motor torque management, dynamic torque limits for traction and launch control, accelerator pedal, brake switch, PRND switches, and other driver or vehicle inputs. In addition, cooling pumps, fans, lights, safety-critical inputs, high-voltage startup and shutdown sequencing, CAN message translation, diagnostics, and thermal limitations are among the board’s functions. More information on the latest Tesla Model S can be found on an earlier post.

Software developed in-house for AEM EV VCUs simplifies power delivery and control of all the ancillary subsystems of EV conversion vehicles and motorsports applications. If you’re ready to go green with your classic muscle car, hot rod, or pickup truck, AEM EV can help you make the EV conversion as painless as possible. For more information, go to aemev.com.

[Images: Tesla, AEM EV]

Jason R. Sakurai
Jason R. Sakurai

With a father who owned a dealership, I literally grew up in the business. After college, I worked for GM, Nissan and Mazda, writing articles for automotive enthusiast magazines as a side gig. I discovered you could make a living selling ad space at Four Wheeler magazine, before I moved on to selling TV for the National Hot Rod Association. After that, I started Roadhouse, a marketing, advertising and PR firm dedicated to the automotive, outdoor/apparel, and entertainment industries. Through the years, I continued writing, shooting, and editing. It keep things interesting.

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  • Amca Amca on Jan 30, 2021

    Tesla already puts heavy stress on its batteries to get the mileage it claims. Supercharging that is playing roulette with your battery life, in a $15,000+ battery.

    • See 1 previous
    • Ajla Ajla on Jan 30, 2021

      @mcs How do you explain this sort of thing then? It seems like frequent supercharging still causes higher than average degradation. caranddriver.com/news/a35203450/tesla -model-3-battery-capacity-loss-warranty/

  • Scoutdude Scoutdude on Jan 30, 2021

    Conspicuously missing from the information is anything about the battery needed to produce that increase in HP. You can't magically tune more power into a motor. The amount of mechanical power a motor puts out is directly proportional to the amount of electrical power it is consuming. Any given motor has a max power that it can produce given a power supply with sufficient current at the rated voltage. So to be able to increase the power you either in the original application the battery wasn't capable of safely providing enough current and you give it a battery that can supply the needed current. Or you increase the voltage of the battery, and for that to work you have to assume it was designed to run on a higher voltage than it does in the original application. TL/DR you will need a bigger, more capable battery to increase the power output of the motor.

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  • ToolGuy This thing here is interesting.For example, I can select "Historical" and "EV stock" and "Cars" and "USA" and see how many BEVs and PHEVs were on U.S. roads from 2010 to 2023."EV stock share" is also interesting. Or perhaps you prefer "EV sales share".If you are in the U.S., whatever you do, do not select "World" in the 'Region' dropdown. It might blow your small insular mind. 😉
  • ToolGuy This podcast was pretty interesting. I listened to it this morning, and now I am commenting. Listened to the podcast, now commenting on the podcast. See how this works? LOL.
  • VoGhost If you want this to succeed, enlarge the battery and make the vehicle in Spartanburg so you buyers get the $7,500 discount.
  • Jeff Look at the the 65 and 66 Pontiacs some of the most beautiful and well made Pontiacs. 66 Olds Toronado and 67 Cadillac Eldorado were beautiful as well. Mercury had some really nice looking cars during the 60s as well. The 69 thru 72 Grand Prix were nice along with the first generation of Monte Carlo 70 thru 72. Midsize GM cars were nice as well.The 69s were still good but the cheapening started in 68. Even the 70s GMs were good but fit and finish took a dive especially the interiors with more plastics and more shared interiors.
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