GM Eying Oddly-Shaped EV Batteries to Improve Cooling and Performance

Chris Teague
by Chris Teague

Despite all the innovation in the electric vehicle world, battery packs haven’t deviated from the two primary shapes they’ve always taken. Automakers generally employ either a rectangular or cylindrical battery pack, which limits their ability to position them in some places on the vehicle. General Motors might be looking to buck that trend, as a recently discovered patent application shows the automaker is looking at less traditional shapes for its next-generation battery packs.


The patent application covers a couple of new battery shapes, including one that looks like an “L” and one with more of a “C” shape. GM will eventually have several battery manufacturing facilities, giving it the ability to have almost complete control over the design and build processes.


Beyond positioning in the vehicle, the batteries’ new shape will give GM the ability to add a cooling channel between packs for better performance and range. General Motors said current cooling methods can create an uneven temperature situation and noted that the condition can lead to premature battery wear. The novel battery shapes haven’t really been seen outside of small devices like smartphones, so it will be interesting to see what kind of numbers GM can draw out of its designs.


GM’s funky battery shapes are interesting, but they’re far from the only innovation coming out of the space. Solid-state batteries are moving forward, and automakers have figured out alternative battery chemistries to lower costs. Better cooling aside, the new battery shapes may enable smaller, less expensive EVs from GM, depending on how they’re employed, though it’s worth noting that patent applications don’t always lead to real-world products.


[Image: Chevrolet/General Motors]


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Chris Teague
Chris Teague

Chris grew up in, under, and around cars, but took the long way around to becoming an automotive writer. After a career in technology consulting and a trip through business school, Chris began writing about the automotive industry as a way to reconnect with his passion and get behind the wheel of a new car every week. He focuses on taking complex industry stories and making them digestible by any reader. Just don’t expect him to stay away from high-mileage Porsches.

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  • Tassos Jong-iL Tassos Jong-iL on Mar 20, 2024

    Funky battery for funky shaped car.

  • Lorenzo Lorenzo on Mar 20, 2024

    Next, they need to figure out how to protect the batteries in a fender-bender. Any damage to the battery tends to total the car, while ICE cars are still drivable, even with moderate damage.

  • ToolGuy This thing here is interesting.For example, I can select "Historical" and "EV stock" and "Cars" and "USA" and see how many BEVs and PHEVs were on U.S. roads from 2010 to 2023."EV stock share" is also interesting. Or perhaps you prefer "EV sales share".If you are in the U.S., whatever you do, do not select "World" in the 'Region' dropdown. It might blow your small insular mind. 😉
  • ToolGuy This podcast was pretty interesting. I listened to it this morning, and now I am commenting. Listened to the podcast, now commenting on the podcast. See how this works? LOL.
  • VoGhost If you want this to succeed, enlarge the battery and make the vehicle in Spartanburg so you buyers get the $7,500 discount.
  • Jeff Look at the the 65 and 66 Pontiacs some of the most beautiful and well made Pontiacs. 66 Olds Toronado and 67 Cadillac Eldorado were beautiful as well. Mercury had some really nice looking cars during the 60s as well. The 69 thru 72 Grand Prix were nice along with the first generation of Monte Carlo 70 thru 72. Midsize GM cars were nice as well.The 69s were still good but the cheapening started in 68. Even the 70s GMs were good but fit and finish took a dive especially the interiors with more plastics and more shared interiors.
  • Proud2BUnion I typically recommend that no matter what make or model you purchase used, just assure that is HAS a prior salvage/rebuilt title. Best "Bang for your buck"!
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