Toyota Confirms Kentucky Plant for First Domestic EV

Matt Posky
by Matt Posky

On Wednesday, Toyota Motor Corp. confirmed that its first U.S.-made all-electric vehicle will be assembled in Kentucky starting in 2025. The Georgetown facility is the automaker’s largest in the world and will be incorporating a three-row EV into its production lines once Toyota’s battery plant in North Carolina is completed.


“We are committed to reducing carbon emissions as much as possible and as soon as possible,” stated Ted Ogawa, president and chief executive officer of Toyota Motor North America. “To achieve this goal, customers must have access to a portfolio of options that meet their needs now and in the future. It is exciting to see our largest U.S. plant, Toyota Kentucky, and our newest plant, Toyota North Carolina, drive us into the future together with BEV and battery production for our expanding electrified lineup.”


The new battery plant, which is still under construction and scheduled to open in 2025, will receive an additional $2.1 billion investment to “support the company’s drive toward carbon neutrality.”


Automotive News suggested that this was a direct result of the so-called Inflation Reduction Act, which passed last year and incentivized North American EV and battery manufacturing. By allocating taxpayer dollars, the Biden administration has hoped to localize battery production in an effort to outmaneuver China which presently dominates global battery production. But that presumes EVs will become the dominant mode of transportation, which is something the White House has also tried to ensure by setting a goal of having 50 percent of new vehicle purchases be electric by 2030.


Whatever your feelings on the overarching scheme, it seems to have worked more-or-less as intended. Automakers and suppliers have announced more than $50 billion in EV and battery investments for North America since the act passed last summer.


From Automotive News:


Toyota, which has been later than is rivals to the EV race, plans to release 10 models globally by 2026.
The automaker will invest more than $37 billion in EV development and production through decade's end.
Toyota anticipates it will reach EV sales of 1.5 million in 2026 with the help of a newly developed vehicle platform it says will double driving range, thanks to more efficient battery use, and require half the investment and development resources.


Though we don’t know very much about the Kentucky EV in question. It’ll undoubtedly be a larger model, catering to American tastes. But, beyond news that it’ll come with third-row seating, it’s a giant mystery. The only real hint we have is that the Toyota bZ5X concept (top of the page) exists and appears to be a larger version of the bZ4X (think Highlander sized) with space for additional seating.


Toyota Motor Manufacturing Kentucky (TMMK) is currently responsible for the Camry, RAV4, and Lexus ES. Engine assembly for the four-cylinder A25A-FKS and A25A-FXS hybrid also takes place at TMMK. The automaker is spending an estimated $461 million to retool the plant to build larger EVs.


[Image: Toyota]


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Matt Posky
Matt Posky

A staunch consumer advocate tracking industry trends and regulation. Before joining TTAC, Matt spent a decade working for marketing and research firms based in NYC. Clients included several of the world’s largest automakers, global tire brands, and aftermarket part suppliers. Dissatisfied with the corporate world and resentful of having to wear suits everyday, he pivoted to writing about cars. Since then, that man has become an ardent supporter of the right-to-repair movement, been interviewed on the auto industry by national radio broadcasts, driven more rental cars than anyone ever should, participated in amateur rallying events, and received the requisite minimum training as sanctioned by the SCCA. Handy with a wrench, Matt grew up surrounded by Detroit auto workers and managed to get a pizza delivery job before he was legally eligible. He later found himself driving box trucks through Manhattan, guaranteeing future sympathy for actual truckers. He continues to conduct research pertaining to the automotive sector as an independent contractor and has since moved back to his native Michigan, closer to where the cars are born. A contrarian, Matt claims to prefer understeer — stating that front and all-wheel drive vehicles cater best to his driving style.

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  • Jonathan H. Jonathan H. on Jun 01, 2023

    The ES production is going back to Japan so it's safe to assume its assembly building will be utilized for the new EV. Seems like a good fit for what will probably be fairly low volume compared to the Camry/Rav4 assembly lines.

    • Analoggrotto Analoggrotto on Jun 04, 2023

      That's a good fact to know. ES is of course a Camry but best to keep the volume sellers local.

  • RHD RHD on Jun 03, 2023

    Any truth to the unconfirmed rumor that the new, larger model will be called the bZ6X? We could surmise that with a generous back seat it certainly should be!

  • Dwford I don't think price is the real issue. Plenty of people buy $40-50k gas vehicles every year. It's the functionality. People are worried about range and the ability to easily and quickly recharge. Also, if you want to buy an EV these days, you are mostly limited to midsize 5 passenger crossovers. How about some body style variety??
  • SCE to AUX The nose went from terrible to weird.
  • Chris P Bacon I'm not a fan of either, but if I had to choose, it would be the RAV. It's built for the long run with a NA engine and an 8 speed transmission. The Honda with a turbo and CVT might still last as long, but maintenance is going to cost more to get to 200000 miles for sure. The Honda is built for the first owner to lease and give back in 36 months. The Toyota is built to own and pass down.
  • Dwford Ford's management change their plans like they change their underwear. Where were all the prototypes of the larger EVs that were supposed to come out next year? Or for the next gen EV truck? Nowhere to be seen. Now those vaporware models are on the back burner to pursue cheaper models. Yeah, ok.
  • Wjtinfwb My comment about "missing the mark" was directed at, of the mentioned cars, none created huge demand or excitement once they were introduced. All three had some cool aspects; Thunderbird was pretty good exterior, let down by the Lincoln LS dash and the fairly weak 3.9L V8 at launch. The Prowler was super cool and unique, only the little nerf bumpers spoiled the exterior and of course the V6 was a huge letdown. SSR had the beans, but in my opinion was spoiled by the tonneau cover over the bed. Remove the cover, finish the bed with some teak or walnut and I think it could have been more appealing. All three were targeting a very small market (expensive 2-seaters without a prestige badge) which probably contributed. The PT Cruiser succeeded in this space by being both more practical and cheap. Of the three, I'd still like to have a Thunderbird in my garage in a classic color like the silver/green metallic offered in the later years.
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