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Element 1, CO-WIN road testing medium-duty fuel cell truck with onboard methanol-based hydrogen generation

Oregon-based Element 1 Corp (e1), a developer of hydrogen generation technology, in collaboration with China-based Co-Win Hydrogen Power Company Limited (CO-WIN), announced that e1’s proprietary methanol-based M-Series hydrogen generator has been incorporated onto a medium-duty fuel cell truck produced by one of the world’s largest truck manufacturing companies.

Extended road testing of the vehicle is underway in Asia and represents a significant step towards the commercialization of e1’s onboard hydrogen generation technology. The company stated that it is becoming increasingly engaged with partners around the world on a wide range of hydrogen energy projects.

The M-Series units are methanol reformers that use water plus methanol to make hydrogen. The units uses two input streams (methanol/water mix and combustion air) and produces two output streams (product H2 and combustion exhaust).

E1

Source: e1.


The M-Series produces no particulate matter in the generation of hydrogen, and when using methanol produced from waste gas streams such as landfill gas or biogas, e1’s hydrogen generation solution can be carbon-neutral.

CO-WIN is both a valued strategic partner and licensee of e1, and we are excited to be working with them on this fuel cell truck project. The hydrogen generation technology being deployed is unique to e1 and is a game changer for clean transportation. To my knowledge, no other company in the world can provide a commercial onboard hydrogen generation product comparable to our M-Series product line. Our broad collaboration with CO-WIN is expected to result in the mass commercialization of fuel cell systems supporting not only transportation, but also telecom and distributed power applications throughout the Asian market.

—Dave Edlund, e1 CEO

Fuel cell vehicles typically require a pure grade of hydrogen in order to produce the electricity needed for propulsion. Historically, this hydrogen has been compressed and stored on the vehicle, which necessitates a costly network of hydrogen refueling stations to be developed. In many regions of the world, building out this infrastructure is simply not feasible, e1 said.

On-demand hydrogen generation from liquid methanol onboard the vehicle mitigates the need for hydrogen fueling infrastructure. In regions where stationary hydrogen refueling stations are being installed, e1’s L-Series product line provides a very cost effective, modular solution for generating fuel cell grade hydrogen on-site.

The methanol used by e1’s hydrogen generators requires a fraction of the space onboard the vehicle compared to compressed hydrogen, enabling significantly greater driving range between fueling. This range extension is critical for heavy- and medium-duty fuel cell trucks traveling long distances each day.

In addition to fuel cell truck applications, e1 is experiencing world-wide interest from firms developing fuel-cell-powered marine vessels.

Comments

Davemart

It will be interesting to see how this pans out against Mercedes liquid hydrogen path for heavy transport.

Methanol has around half the energy density by mass of diesel, and I can't find figures for the losses in conversion, although perhaps the water contribution mitigates it (?)

Lad

It's too bad we are wasting all this money trying to find ways the fossil fuel companies can continue polluting. The answer to transportation is already there in most cases, BEVs. The exceptions are to use hydrogen in aircraft and sea ships.

Engineer-Poet

This is actually not bad for hydrogen "storage".  50 grams of MeOH + H20 yields 6 grams H2, or 12%.  If you can get the water by capturing the FC exhaust, that goes up to 18.75%.

Paroway

Yes, clean green hydrogen or better yet, clean ammonia for zero emission jets.

SJC

Mercedes did this with NECAR in the 90s.

Robert Schluter

The significance of the onboard methanol to H2 generator is that it eliminates the need to create a global H2 refueling structure at a tremendous cost, allowing for faster adoption of FCEV solutions.

BEV, FCEV, and methanol to H2/FCEV will all have their place in transportation. e1's technology is well suited for HD transport where extended range or high kWH applications are required to complete the vehicle mission. e1's technology is being tested for HD truck requiring 500 mi+ ranges, and in marine vessels where gas H2 / LH2 are not a good fit.

Engineer-Poet

It makes a huge difference in volumetric hydrogen density as well.  The ultimate target for CH2 systems is a mere 50 grams per liter.  A liter of MeOH is a nominal 792 grams, which reforms to as much as 148.5 grams H2.  Methanol is also by far the easiest room-temperature liquid fuel to make from syngas.  If you can make syngas from renewable carbon like crop wastes, you can make carbon-neutral methanol.

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