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C2CNT process converts flue gas from natural gas power plant into carbon nanotubes

On 26 July, the first flue gas from the natural gas power plant, the Shepard Energy Center in Calgary, Canada, was directly transformed by the C2CNT process (earlier post) into carbon nanotubes. In a related new study in the Journal of CO2 Utilization (Wang et al.) new developments of the transformation are reported including use of a nickel super-alloy electrode, critical thermal balance of the process, demonstration of the secondary pure, hot oxygen product, and alkali control of the carbon nanotube structure.

C2CNT Carbon XPrize carbon nanotubes

Left and center. Carbon nanotubes grown by C2CNT directly from carbon dioxide (SEM and TEM imaging). Right. The carbon nanotube wall showing the cylindrical layers of graphene comprised of individual carbons.


C2CNT was founded by Dr. Stuart Licht, a Professor at George Washington University, a former Program Director in Chemistry at the National Science Foundation and a Fellow of the Electrochemical Society. C2CNT is rolling out its carbon nanotube products and licensing its carbon capture technology. Dr. Licht and C2CNT are demonstrating their technology in Calgary, Alberta during the finals of the carbon XPRIZE, in which competition C2CNT is a finalist. (Earlier post.)

Direct, high yield, low energy, carbon negative transformation of carbon dioxide into the strongest material known, carbon nanotubes, is of importance as it incentivizes its consumption into a useful, stable product, to bypass the need for carbon levies or taxes and lower release of this global warming gas into the environment.

The C2CNT process splits carbon dioxide by application of electricity between two electrodes (electrolysis) into pure carbon nanotubes and pure oxygen components. Carbon dioxide is absorbed like a sponge in a liquid alkali carbonate electrolyte, and is absorbed by bubbling either flue gas or air (without the need for pre-concentration of the carbon dioxide).

The absorption of carbon dioxide into the electrolyte creates heat. The process is self-heating and the carbonate electrolyte is continuously renewed by the addition of carbon dioxide. The carbon nanotubes consist of concentric graphene cylinders (Wang et al.).

As previously reported as “Diamonds from the sky” by the C2CNT research led by Prof. Stuart Licht, the carbon nanotube product is useful in the production of highest strength structural and packaging materials, batteries, catalysts and may be readily doped to form useful electronic materials. The carbon nanotubes are valued at more than $100,000 per tonne—a thousand-fold greater than coal. The generated pure oxygen product, while less valuable than the carbon nanotubes is useful in a variety of industrial processes including oxyfuel combustion and glass production.

C2CNT is one of five Carbon XPrize Finalist teams in the $10-million international competition to produce the most valuable product from 2 to 4 tonne daily of the carbon dioxide from the flue gas of the natural gas power plant at the Shepard Energy Centre in Calgary as detailed at Carbon.XPrize.org. The Testing & Certification phase of the competition will be completed in June 2020.

Our C2CNT team is working on bringing to fruition a carbon-based economy with change comparable to the introduction of the plastics economy. The carbon economy will have common products, such as lubricants, batteries and structural materials replaced by stronger, more functional, carbon products, and provide the basis to remove and the greenhouse gas carbon dioxide from the anthropogenic carbon cycle.

—Prof. Licht, Founder, C2CNT Corp

Resources

  • Xirui Wang, Xinye Liu, Gad Licht, Baohui Wang, Stuart Licht (2019) “Exploration of alkali cation variation on the synthesis of carbon nanotubes by electrolysis of CO2 in molten carbonates,” Journal of CO2 Utilization, Volume 34, Pages 303-312 doi: 10.1016/j.jcou.2019.07.007

  • Xinye Liu, Jiawen Ren, Gad Licht, Xirui Wang, Stuart Licht (2019) “Carbon Nano‐Onions Made Directly from CO2 by Molten Electrolysis for Greenhouse Gas Mitigation” Angewandte Chemie doi: 10.1002/adsu.201900056

Comments

Engineer-Poet

While cheaper CNTs are a great thing, I suspect that greenwashers are going to point to this and say "CARBON NEUTRAL COAL!" .  This is of course impossible, because the CNT process soaks up a great deal more energy than is available from the coal which creates the CO2.

HarveyD

Didn't they use CO2 produced by NGPPs and not necessarily from/by CPPs or coal?

If carbon nanotube sheets can be mass produced that way, at a low enough cost, it could be very beneficial for the aircraft, automobile, truck, train, pipelines and other industries?

Engineer-Poet

I'd like to see CNTs doped to be conductive and made into wire.  They'd probably have lower thermal expansion than the aluminum used for power transmission today, which would reduce the risk of sagging and shorting in hot weather.  They'd also be stronger and less susceptible to damage.

Paroway

Carbon nanotubes are electrically conductive depending on the orientation of the hexagons, in fact as conductive as copper. There is no need to 'dope' it.

Lad

E-P:
High lines are usually aluminum strands wrapped around a steel core strand specifically for limiting elasticity and decreasing expansion. If CNT can improve on this, that would be great.

Engineer-Poet

With CNT you could wind it as the equivalent of "Litz wire" and offset skin effect, using more of the depth of the conductor and reducing effective resistance.

Another possibility is putting a CNT shell over a flattened aluminum tube core and inflating it to the round shape once strung on the towers.  The greater radius will decrease the electric field strength at the surface and reduce corona losses.

SJC

Another way to sequester,
make something out of the carbon we can use.

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