Ford revealed the production version of the new Transit Custom plug-in hybrid electric vehicle (PHEV) at IAA Commercial Vehicle show in Hannover, Germany. The Transit Custom PHEV targets an all-electric driving range of 50 kilometers (31 miles), and uses the multi-award-winning Ford 1.0-liter EcoBoost gasoline engine as a range extender for total range exceeding 500 kilometers (310 miles).

Ford is the first volume manufacturer to offer PHEV technology in this segment of the van market. The technology enables the vehicle to be charged with grid electricity, contributing to reduced local emissions and allowing the vehicle to enter low-emissions zones. The PHEV model will enter volume production in the second half of 2019.

Ford also announced major enhancements to the Transit Custom line-up, including an upgraded 2.0-liter EcoBlue diesel with more powerful 185 PS variant, a segment-first diesel mild hybrid powertrain option, and advanced new connectivity and driver assistance features.

The Transit Custom PHEV uses a series-hybrid driveline configuration, the front wheels being driven exclusively by an electric motor, rather than by the combustion engine.

Power for the motor is provided by a compact 14 kWh liquid-cooled lithium-ion battery pack located under the load floor, which has been carefully positioned to preserve the full cargo volume offered by the standard Transit Custom van, and a payload exceeding 1,000 kg. Ford’s compact and fuel-efficient 1.0-liter EcoBoost engine generates additional charge for the batteries when required.

Three selectable EV modes enable the driver to choose how and when to use the available battery charge:

• EV Auto – default setting determines how to use the energy sources

• EV Now – uses only electric power until the battery is depleted

• EV Later – system aims to maintain current level of battery charge

Using the charge port located within the front bumper, the Transit Custom PHEV can be charged using a domestic 240 volt 10 amp power supply, achieving full charge in five hours, or a commercial 240 volt 16 amp or 32 amp supply, which can bring the pack to full charge in three hours.

The FordPass Connect on-board modem technology is a standard feature, allowing fleet operators to improve vehicle utilization and optimize running costs, and enabling a range of features to be accessed via the FordPass mobile app to make the vehicle ownership and operating experience easier and more productive.

Within the cabin, a power/charge gauge replaces the standard rev counter, and a smaller gauge for battery state of charge replaces the engine coolant temperature indicator. Trip computer functions are configured specifically for the PHEV powertrain, and EV mode indicators, maintenance alerts, and a warning when the vehicle is plugged into a charging point, appear on the instrument display cluster. A status line showing distance to empty for both the battery and range extender is visible on all screen displays.

The new Transit Custom interior provides class-leading stowage and all-new displays and control panels designed for enhanced ergonomics and ease of use. Ford’s voice-activated SYNC 3 communications and entertainment system is available for high-series models, featuring an 8-inch colour touchscreen that can be controlled with pinch and swipe gestures.

The Transit Custom PHEV will be offered in a range of high-specification series, and offering driver assistance technologies including Active Park Assist and Lane-Keeping Aid supported by standard electric power-assisted steering that is optimized for city driving and easy maneuvering in busy commercial environments.

Ford Transit Custom PHEV prototypes are undergoing a 12-month fleet trial with real-world customers in London, covering in excess of 50,000 km (31,000 miles) to date, and Ford recently announced further trials will begin in Valencia, Spain.

The vans—equipped with telematics systems—gather data on operational and environmental performance, including charging patterns, journey patterns and real electric-only range, while in use by commercial fleets including delivery and construction companies, utilities and services such as the police.

The data collected is helping Ford to better understand how to optimize the benefits of the hybrid powertrain and explore how lower-emission plug-in hybrid electric vans could support cleaner air targets, while boosting productivity for operators in urban conditions.

The new Transit Custom PHEV van is a key component of Ford’s global electrification commitment, with an investment of $11 billion to create a portfolio of 40 electrified vehicles globally, including 16 fully electric vehicles through 2022.