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Perspective: My Participation in Project Driveway

Chevrolet Equinox Fuel Cell Fleet Passes 1M-Mile Mark In Project Driveway

Equinox
The Equinox fuel cell vehicle. Click to enlarge.

On Friday, the fleet of Chevrolet Equinox fuel cell electric vehicles involved in GM’s Project Driveway—the largest consumer fuel cell vehicle demonstration project to date (earlier post)—passed the 1-million mile mark.

The Chevrolet Equinox Fuel Cell electric vehicle is equipped with a GM fourth-generation, 93 kW fuel cell stack. (GM is developing a more efficient and compact fifth-generation stack that, among numerous other features, substantially reduces the platinum requirement in the stack.) A 35 kW NiMH battery pack (about 1.8 kWh) provides energy storage for regenerative braking.

These power a front-wheel drive, 3-phase, 73 kW continuous, 94 kW maximum asynchronous electric motor that delivers 236 lb-ft (320 Nm) of instant torque and a top speed of about 100 mph (161 km/h).

Equinoxfuelcell
The Equinox fuel cell powertrain. Source: GM. Click to enlarge.

More than 50,000 gallons of gasoline have been saved so far by the fuel cell Equinoxes, more than 100 of which are part of Project Driveway. About 5,000 people have driven the fuel cell Equinox in short test drives. More than 80,000 people in New York, Washington, DC, and Greater Los Angeles, volunteered to drive the vehicles as part of Project Driveway, which began in November 2007.

The Fuel Cell Equinox carries about 4.2 kilograms of compressed hydrogen on board, enough for about 168 miles before a five-to-seven minute refill is required. Regenerative braking extends the driving range. Drivers refill at hydrogen stations in New York, Washington, and Southern California.

It has never been our focus to get a million miles, but it’s given us an incredible learning experience. This says a lot about the viability of fuel cell vehicles—that they are not one or two decades away but are doable today.

—Mark Vann, Project Driveway manager

Perspective from a Project Driveway driver
Stephanie White, a Project Driveway participant, contributed a perspective, via GM, on the experience, here.

The officially recognized millionth mile in a Chevrolet Equinox Fuel Cell electric vehicle was driven by Jeanine Behr-Getz, an author of children’s books and mother of a first-grade daughter in Greenwich, Conn. Behr-Getz was chosen to participate in Project Driveway because she would likely purchase a fuel cell vehicle out of concern for the environment and to reduce the nation’s use of petroleum.

The Chevrolet Fuel Cell Equinox fit my family, groceries, golf clubs and work supplies with no problem and it drove the same as my fossil fuel crossover vehicle. And as a bonus, I was the only parent allowed to idle my car in the pickup line at school.

—Jeanine Behr-Getz

In Project Driveway, participants keep the mid-size Equinox crossovers for about two months with free fuel and insurance in exchange for providing regular feedback to engineers. Having people living with the vehicle helps Chevrolet improve the fuel cell experience. The feel of the regenerative brakes was one change that resulted from customer comments.

In addition to individual drivers, Project Driveway vehicles are on loan to celebrities, a range of government and non-government entities, including the US Postal Service which has delivered more than 700,000 pieces of mail in the Equinox.

The Equinox fuel cell is part of Chevrolet’s plan for the electrification of the automobile which continues next year with commercial production of the Volt extended-range electric vehicle. Feedback and learning from the Equinox fuel cell is being shared with the Volt development team.

While Project Driveway shows how easily hydrogen-powered vehicles could become normal transportation, the high cost of development and lack of fueling infrastructure have prevented a decision on a mass production fuel cell vehicle, according to GM.

Comments

Account Deleted

About fuel costs for the Tesla roadster, Nissan Leaf, Chevrolet Equinox Fuel Cell and Toyota Prius.

To go 100 miles
- Prius uses 2 gallons of gas. At 3 USD per gallon the total cost is 6 USD.
- Tesla roadster uses 22kWh. At 10 cents per kWh total cost is 2.2 USD.
- Nissan Leaf uses 24 kWh. At 10 cents per kWh total cost is 2.4 USD.
- The Equinox FC uses (4.2/168)*100 = 2.5 kg hydrogen. Made from electrolysis of water you need minimum 50 kWh (more likely 60 kWh) to produce 1 kg of compressed hydrogen. If we completely ignore the very substantial capital cost involved with building a hydrogen gas stations and also ignore the very substantial costs of maintaining the hydrogen producing equipment at the hydrogen gas station the total cost of driving a Equinox FC 100 miles is (2.5*50*0.1) = 12.5 USD.

For elaborating comments see my blog at
http://www.greencarcongress.com/2009/09/automakers-fcv-20090909.html#more

Wikipedia reports that the Equinox full cell last 50,000 miles before it needs to be replaced. That is about a good year in a Taxi driving setting.
http://en.wikipedia.org/wiki/Chevrolet_Equinox#Fuel_Cell

Mark Van’s comment above is most amusing saying “that they (fuel cell vehicles) are not one or two decades away but are doable today.”

Arne

More than 50,000 gallons of gasoline have been saved so far ....

They keep silent about how they got the hydrogen, at what what cost in energy and dollars and CO2 emissions. That would spoil all the fun.

And as a bonus, I was the only parent allowed to idle my car in the pickup line at school

How important.

While Project Driveway shows how easily hydrogen-powered vehicles could become normal transportation

Uuhhh. As far as I'm concerned this project shows nothing. With a 168 mi range and no home charging, no-one will ever drive this without the free gas. First let the owners pay the full price for the car and the h2, then see 'how easily hydrogen-powered vehicles could become normal transportation'.

In reality, significant breakthroughs are still needed.

Will S

It would be curious to see how much less fuel would be used if the vehicle chosen had a much lower coefficient of drag (Cd), smaller cross sectional area, and lower weight. The decision to use the Equinox was based on the attempted greening of SUV and cross-overs. Perhaps they've learned otherwise since then; we're still looking for an affordable mileage champ from them. Hopefully, there's something under wraps that they will unveil shortly.

ToppaTom

Obviously the main barriers that prevented full transition to FCVs have been overcome
except (as Steven Chu said)
• fuel cell durability
• fuel cell cost
• hydrogen storage
• hydrogen distribution infrastructure

Well – OK, but Hydrogen production will soon be easily solved; it should not be too difficult, just a little costly and inefficient. (I think Henrik's post is clear & concise)

Actually, I can see how big oil and coal might try to push us into an H2 economy – they have energy sources and somewhat similar distribution systems.

Are they then able to control the Gov’t grants throughout the world to support H2? I’m not buying that, or the idea that Big oil & coal and the boogie man just want to keep us from the complete freedom of our own windmills, PVs and BEVs.

There has to be science OR simple profit motives behind this.

Certainly control can be the means to massive profits but, just as GM cannot stop EVs by crushing just their own prototype (the EV1), I am not sure that Big Oil or Coal can easily gain control of so much funding and support.

I can see that they might gain (and maybe hugely) by an H2 economy but that brings us back to the question of why the worldwide support ? (And the support of CARB)
All bought by Big Oil? Maybe. I don’t know.

Maybe the “support” is mostly PR releases and we are not really in great danger of an economic H2 fiasco.

ToppaTom

Oh, and why are the worlds auto makers continuing with this? Just fluff and PR?

Bought out by Big oil?

Why would GM and Honda etc. want impractical H2 EVs?

kelly

"Why would GM and Honda etc. want impractical H2 EV's?"

Answer, to maintain their power, greed, and survival.

Does GM etc want a dozen BYD EV auto firms replacing them? Battery EV's are low entry cost and open competition. Fuel cells(FC) are high entry costs and they(GM etc) already own the taxpayer financed FC patents!

As GM demonstrated by crushing the EV1/CARB laws and Chevron demonstrated by shelving their high format NiMH EV batteries and patents - the public be DA**** if there's a better, cheaper vehicle alternative.

HarveyD

Kelly:

I hate to say it, but we may have to rely on other countries with large population and not enough liquid fuel sources (China and India +) to further develop and mass produce lower price PHEVs and BEVs.

BYD may be one of many future Asian electified vehicle producers.

Can our govenments effectively block importation of lower cost PHEVs and BEVs with about the same methods used to block efficient diesel cars?

A common sense e-car with standardized e-ancillary units does not have to cost $40+K. BYD (and Tata +++) can do it for half that price.

Magna International may produce low cost PHEVs and BEVs within 3 to 4 years.

wintermane2000

Uh henrik the 50k miles is the CAR... As in they only made the test cars to drive about 50k miles.. The wiki author uses the same exact term for both the entire car and the fuel cell itself.

This realy shouldnt chock you as they only make a batch to run a few tests then make changes and make a new batch to test those changes... They also disect the used cars to see what wears out fastest and all that junk.

Oh and dont forget to mention in your comparision that the equinox is the only crossover/suv of the bunch... Generaly speaking using just 2.5 kg of h2 to drive such a beats around is rather good for such cars.

kelly

Someday(another 10-20 yrs) fuel cell EV's may be viable, but not in the near future. E. Sec. Chu is right.

Most of the world's population is urban and travels less than 60 km/day. 100 million Chinese travel by 20 km/charge lead-acid electric bicycles.

The marketing of planned obsolesence, thousand part drivetrains, 3,000 mile maintenance, and over half-a-year's salary prices - besides pollution - may slowly fade with battery EV's.

ToppaTom

There is no question GM and Honda etc. would like to maximize maintain their power, profits, and/or just survive.
But they cannot “lobby” to make:
• fuel cells durable
• fuel cells low cost
• hydrogen storage practical

They CAN lobby to fund a hydrogen distribution infrastructure.
But that’s WAY less likely to succeed than nationalizing health care.

I doubt it is possible to sneak any significant H2 distribution infrastructure in.
And as attention is focused on it, the public will squash it.

They (politicians) do not even have the guts to raise gas taxes.
It is easier to declare war than spend billions on H2 (although I freely admit that the Stimulus Bill exists and is similarly “impossible”).

But back to H2 cars themselves - If the big auto makers were to make them, even in a big way, they would just sit on the lots – there’s no way they can “corner” the market with an inferior type – that makes no sense.

Even if you make a REALLY GOOD, green, low CO2, “low oil ” or “oil free”, popular, car, but it is a WEE BIT weak on cost of ownership, like the Prius or Volt, they will not out sell a low cost ICE car.

Forget a pain-in-the-a$$ H2 car; they will not even come to market if they are not at least as practical as the Prius, Volt, Leaf, BYD etc,.

Yes – “Someday fuel cell EV's may be viable “.

And why would the US Gov block the mfg or importation of lower cost PHEVs and BEVs? That’s silly.

Mark_BC

Tesla's Model S will go for $50,000 and it is made in the USA. Price will drop as more units are made. They could make a version with only 100 mile electric range and a 100 lb range extender generator in it for even less money again. This is within like 5 years down the road. There's no way fuel cell cars can compete with this, and there's no way Big Oil can stop it; the technology's too simple and too applicable to everyday commuters' needs. All we need is someone to invest in mass production to make BEV's and PHEV's competitive and get them over the hump and the rest will be a market slide pushing the idea of FCV's out to the sidelines; that's happening right now. All GM is interested in doing is playing with taxpayers' money.

Mannstein

All we need is someone to invest in mass production to make FCVs competitive and get them over the hump and the rest will be a market slide pushing the idea of BEVs and PHEVs out to the sidelines.

Incidentally, a hydrogen filling station was just opened in our neighborhood and no one complained.

kelly

"And why would the US Gov block the mfg or importation of lower cost PHEVs and BEVs? That’s silly."

Special interest(auto/oil..) lobbies and the laws they buy - or do we see 50, 60, and 70 mpg Euro diesels, Tata Nanos, etc filling US highways?

Henry Gibson

I like to point out how expensive fuel cells are, but an almost prohibitive expense is also the electric motor and drive system. ..HG..

ToppaTom

Diesels (such as VW TDI) are not blocked unless they do not meet EPA requirements.

Tata Nanos, Smarts, Aleros, Aveos, Yugos etc are not filling US highways because buyers are not buying them and driving them on the highways.

Not because of evil doers.

kelly

TT,

EPA regulations are called laws - often from the lobbies that have the gold and don't like competition.

Perhaps your world is perfect, but many believe there are evil doers.

The Project Driveway (PD) name seems as marketing smart as having a vehicle 'like a rock' in our Project Driveway. A $300,000 dollar rock?

Are we being forewarned again?

According to PD, "more than 100" Equinox's were driven twenty-two (22) months (since November 2007) for a million miles total:

THAT'S ONLY 5,000 MILES PER YEAR EACH!!

Each year had five leases - each 65 days long.

That leaves over a week between leases to repair or replace the fuel cells, which would only have an average one thousand miles of use.

No wonder Nobel Laureate Sec. of Energy Steven Chu said that fuel cell vehicles DON'T HAVE:
• fuel cell durability
• fuel cell cost
• hydrogen storage
• hydrogen distribution infrastructure

Mark_BC

But Mannstein, as pointed out here, FCV's don't have:
• fuel cell durability
• hydrogen storage
• hydrogen distribution infrastructure
• environmentally friendly methods of H2 production

In addition to lacking economies of scale mass production to drop prices.

BEV's and PHEV's do have:
• durability
• adequate energy storage for most users
• an existing energy production system (night time non-peak electricity generation)
• an existing energy distribution infrastructure (wall outlets in your garage)

And once they become mass produced, they will have cost on their side as well. That's everything you need! The same cannot be said for FCV's.

wintermane2000

You might wana look at this...

http://www.treehugger.com/files/2009/08/gm-fifth-generation-hydrogen-fuel-cell-improvement-cost-durability.php


Basics..

The fifth gen stack is...

Using just 30 grams of platinum vs 80 in the 4th gen.

The goal is under 10 grams per stack for the 6ith gen stack by the way..

The stack is vastly smaller as you will see;/ Duno how much smaller the sixth will be.

And ill quote..
Real-world testing has also allowed GM to improve the durability of its fuel cells. From about 30,000 miles when they were first introduced to around 80,000 miles after some updates based on this real-world feedback. But that's for the 4th generation. GM expects that the 5th generation will reach about 120,000 miles at introduction in 2015.

Thats why they did the fleet test... almost trippled the durablity due to the data they collected.

So we have cost and durability.... Storage??? Well remember the current car is using the same exact fuel tanks they used waaaaaaaaay back at the start. 1.4 kg 10k psi tanks.... they can do MUCH better now.

kelly

wintermane2000,

"So we have cost and durability.."

What are you writing about? The EV fuel cell prices are somewhere between $200,000 and $1,000,000!! None of the car firms have dare admitted fuel cell vehicle prices!!!

After decades, it's nice that recent GM platinum use fell from 80 to 30 grams/stack, which saves about $3,000? Please send the remaining $500,000 sticker price to my account.

We're dealing with GM's promises (durability, etc) for six years from now, if they're around.

After you mail the half million dollar check - try driving back home in a 1997 or later GM EV1. Perhaps it's time to give up on some promises and firms.

wintermane2000

Kelly they did that in just one generation of the fuel cell and as you would notice if you were thinking the fifth gen stack will be made in 10s of thousands which makes sense as thats the number of carb and such slots they need to fill by 2015.

The 6th gen stack is expected to have less then 10 grams of platinum and one has to assume they plan to make that one in much larger numbers then the 5th gen stack.

kelly

The company below sells economical liquid (methanol) fuel cell powered materials handlers:

http://www.oorjaprotonics.com/index.php

One fuel cell horse-power sells for over $16,000.

At that rate, 100 hp would be over $1,600,000.

Even if auto fuel cells were someday one tenth that price - who is going to pay $160,000 for a car engine?

HarveyD

TT:

How silly is the $0.54/gal import tax on ethanol and $0.0 on crude oil.

What would be the true justifications for this incoherence?

The same type of justice would apply a $0.10/Kwh import duty on Hydro, Wind and Sun electricity and $0.0/Kwh on electricity from coal fired power generating plants.

So, 100% import fees on electrified vehicles vs 0.0% on ICE vehicles is not impossible.

That's what you get when lobbies are all powerful.

Sirkulat

There are several reasons GM is wasting our time with their fuel cell cars.

First, GM knows plug-in hybrids are superior, advantageous, beneficial, even lifesaving, and therefore that technology must be stopped. GM does this by cancelling affordably priced Saturn hybrids while with much fanfare promotes $40,000 Chevy Volt which only the 1% can afford. Two birds with one stone.

Next, GM promotes hydrogen as an alternate fuel knowing it will be 'proprietary' or impractical to generate and store at household level. (Note that GM did not begin building fuel cell prototypes with a battery back up for regenerative braking).

Those batteries, whether in a plug-in hybrid or 3x that size for a full battery electric, are a perfect technological match with rooftop photovoltiac solar panels which give households the unforgivable choice of whether to drive or cut utility bills, not to mention the means to survive an emergency grid failure. No, GM wants no part of that, nor do their cohorts in the private energy utility industry, the insurance industry and the financial sector.

Speaking of private energy utilities, President Roosevelt in 1935, enacted the Rural Electrification Act in order to bring electricity to rural farming communities because private industry refused. Republican leaders nationwide hated Roosevelt for this, called him socialist, anti-American, un-christian evil and said government couldn't do it right.

Private utilities suddenly gained new interest in opening up and serving these new markets, but it was too late, cooperatives were established and the price of stringing a mile of electric line dropped from around $1700 to $600. In other words, the government could and did do it right.

Farms gained lights, electric appliances, phone line, running water, indoor plumbing and septic tanks systems. The cost of cooperative electricity is still about 17% less than private utilities, but their executives are superior human beings protecting freedom and liberty and have country club priviledges to prove it. "The rest are all white trash overpopulation getting sick and burdening the healthcare system. Harrumph! What the US needs is a good war!" topic of discussion at corporate monthly board meetings nationwide.

ToppaTom

Lobbies are indeed way too powerful.

I think lobbying, earmarks and the fact that we do not demand integrity, ethics and honesty from the people we elect are as dangerous as AGW and oil imports.

But you should not assume all or even most, are evil.

Nor should you assume anyone in management or government who disagrees with you, is a crook.

I think it unlikely that GM guidelines are that their cars must NOT be superior, advantageous, beneficial, or lifesaving, or that any such technology in the world must be stopped.

Are you claiming that President Roosevelt in 1935, enacted the Rural Electrification Act in order to bring rural farming communities under the control of the private electrical industry? Farmers that before this operated equally and without electric lights were forced them to toil long hours to compete?

Sirkulat

I believe, ToppaTom, that GM practices "Planned Obsolescence" that regularly results in unavoidable traffic accidents and fatalities, and that its executive directors are inhumane elitists using their position to establish a "Monopoly" whereby citizens have no choice but to drive cars for every purpose, GM cars, Ford, imported cars, it doesn't matter as long as the addiction to driving continues.

Automobile-related business interests also pay for the right-wing radio pundits that treacherously lie and otherwise in obviously unpatriotic fashion deceive their listeners daily with lines like "My friends, the liberals and democrats are closet socialists who want the government to become aethiest granny killers."

President Franklin Delanor Roosevelt was loved by most US citizens and hated by Big Business republicans who had only contempt for everyone outside their class, especially your kind, ToppaTom. When pigs like Rush Limbaugh calls you "My friend", don't believe it.

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