More Power From Tesla EV Conversions

Jason R. Sakurai
by Jason R. Sakurai

Hawthorne, California-based AEM EV will soon debut an EV conversion control system that increases horsepower when using Tesla’s Large Drive Unit (LDU) base drive.

AEM EV’s system, jointly developed with Cascadia Motion, a leader in EV propulsion, combined with the company’s VCU200 vehicle control unit, provides OE-level safety, vehicle control, and increased HP.

Together, AEM EV’s LDU Inverter Control Board and VCU200 eliminate control uncertainty and limitations. AEM EV’s integration delivers more power and full control through a system that’s been thoroughly validated. Increasing the Tesla LDU base drive’s HP by 26 percent over the baseline as measured on a chassis dynamometer, further increases in output power are possible prior to the system’s release in mid-Q1 of this year. Tesla LDU performance drive motor validation will occur sometime after the release date.

Tesla’s OEM board is replaced with the Inverter Control Board in the LDU inverter, which connects to the VCU200 via CAN bus. Included with the ICU is an adapter harness with near plug and play connectivity, with the exception of 12-volt power and ground connections. The VCU200 and LDU inverter control board are designed for EV conversions only, and will not operate Tesla vehicles equipped with a factory LDU.

To realize the power gains, and to use the additional controls and safety features the LDU inverter control board and the VCU200 for the Tesla LDU provides, they must be utilized in tandem. Some of the features include motor torque management, dynamic torque limits for traction and launch control, accelerator pedal, brake switch, PRND switches, and other driver or vehicle inputs. In addition, cooling pumps, fans, lights, safety-critical inputs, high-voltage startup and shutdown sequencing, CAN message translation, diagnostics, and thermal limitations are among the board’s functions. More information on the latest Tesla Model S can be found on an earlier post.

Software developed in-house for AEM EV VCUs simplifies power delivery and control of all the ancillary subsystems of EV conversion vehicles and motorsports applications. If you’re ready to go green with your classic muscle car, hot rod, or pickup truck, AEM EV can help you make the EV conversion as painless as possible. For more information, go to aemev.com.

[Images: Tesla, AEM EV]

Jason R. Sakurai
Jason R. Sakurai

With a father who owned a dealership, I literally grew up in the business. After college, I worked for GM, Nissan and Mazda, writing articles for automotive enthusiast magazines as a side gig. I discovered you could make a living selling ad space at Four Wheeler magazine, before I moved on to selling TV for the National Hot Rod Association. After that, I started Roadhouse, a marketing, advertising and PR firm dedicated to the automotive, outdoor/apparel, and entertainment industries. Through the years, I continued writing, shooting, and editing. It keep things interesting.

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  • Amca Amca on Jan 30, 2021

    Tesla already puts heavy stress on its batteries to get the mileage it claims. Supercharging that is playing roulette with your battery life, in a $15,000+ battery.

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    • Ajla Ajla on Jan 30, 2021

      @mcs How do you explain this sort of thing then? It seems like frequent supercharging still causes higher than average degradation. caranddriver.com/news/a35203450/tesla -model-3-battery-capacity-loss-warranty/

  • Scoutdude Scoutdude on Jan 30, 2021

    Conspicuously missing from the information is anything about the battery needed to produce that increase in HP. You can't magically tune more power into a motor. The amount of mechanical power a motor puts out is directly proportional to the amount of electrical power it is consuming. Any given motor has a max power that it can produce given a power supply with sufficient current at the rated voltage. So to be able to increase the power you either in the original application the battery wasn't capable of safely providing enough current and you give it a battery that can supply the needed current. Or you increase the voltage of the battery, and for that to work you have to assume it was designed to run on a higher voltage than it does in the original application. TL/DR you will need a bigger, more capable battery to increase the power output of the motor.

  • 1995 SC If the necessary number of employees vote to unionize then yes, they should be unionized. That's how it works.
  • Sobhuza Trooper That Dave Thomas fella sounds like the kind of twit who is oh-so-quick to tell us how easy and fun the bus is for any and all of your personal transportation needs. The time to get to and from the bus stop is never a concern. The time waiting for the bus is never a concern. The time waiting for a connection (if there is one) is never a concern. The weather is never a concern. Whatever you might be carrying or intend to purchase is never a concern. Nope, Boo Cars! Yeah Buses! Buses rule!Needless to say, these twits don't actual take the damn bus.
  • MaintenanceCosts Nobody here seems to acknowledge that there are multiple use cases for cars.Some people spend all their time driving all over the country and need every mile and minute of time savings. ICE cars are better for them right now.Some people only drive locally and fly when they travel. For them, there's probably a range number that works, and they don't really need more. For the uses for which we use our EV, that would be around 150 miles. The other thing about a low range requirement is it can make 120V charging viable. If you don't drive more than an average of about 40 miles/day, you can probably get enough electrons through a wall outlet. We spent over two years charging our Bolt only through 120V, while our house was getting rebuilt, and never had an issue.Those are extremes. There are all sorts of use cases in between, which probably represent the majority of drivers. For some users, what's needed is more range. But I think for most users, what's needed is better charging. Retrofit apartment garages like Tim's with 240V outlets at every spot. Install more L3 chargers in supermarket parking lots and alongside gas stations. Make chargers that work like Tesla Superchargers as ubiquitous as gas stations, and EV charging will not be an issue for most users.
  • MaintenanceCosts I don't have an opinion on whether any one plant unionizing is the right answer, but the employees sure need to have the right to organize. Unions or the credible threat of unionization are the only thing, history has proven, that can keep employers honest. Without it, we've seen over and over, the employers have complete power over the workers and feel free to exploit the workers however they see fit. (And don't tell me "oh, the workers can just leave" - in an oligopolistic industry, working conditions quickly converge, and there's not another employer right around the corner.)
  • Kjhkjlhkjhkljh kljhjkhjklhkjh [h3]Wake me up when it is a 1989 635Csi with a M88/3[/h3]
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