Green Car Congress

MAY 27, 2023

The US Department of Energy (DOE) announced partnering opportunities for industry to work with National Laboratories on manufacturing scale-up and associated verification and validation for flow batteries and solid-state lithium batteries. ( DE-LC-0000027.0001 ) Topic 1. There are significant barriers to overcome before commercial use.

Manufacturer 186

Manufacturer Batteries Battery Energy Storage 186

Green Car Congress

MAY 8, 2023

Constellium SE announced that its Aheadd CP1 aluminum additive manufacturing powder was approved for use in Formula 1 cars beginning in the 2024 season. Constellium is working with multiple partners on additional Aheadd CP1-based applications.

Manufacturer 243

Manufacturer Fusion Cars Parts 243

Green Car Congress

MAY 26, 2022

Lilium, developer of an all-electric vertical take-off and landing (eVTOL) jet, is partnering with Honeywell and DENSO, who will co-develop and manufacture the Lilium Jet’s electric motor that will power the Lilium Jet’s engines. This lowers the component’s weight, manufacturing costs and susceptibility to foreign object damage.

Design 221

Design Manufacturer Motor Motors 221

Green Car Congress

OCTOBER 20, 2022

billion to 21 projects to expand domestic manufacturing of batteries for electric vehicles (EVs) and the electrical grid and for materials and components currently imported from other countries. This US-owned and operated manufacturing plant in northern Alabama will be the first of its size in North America. Earlier post.) Of that, $1.6

Parts 459

Parts Batteries Battery Lithium Ion 459

Green Car Congress

JULY 26, 2021

Batteryline.com introduces a new network website for experts in the manufacturing of EV batteries based on the need for more knowledge in the related automotive industry. Batterline’s specific expertise focuses on 5 steps of the future battery manufacturing lines: Production of the casings from cylindrical, prismatic and pouch cells.

Manufacturer 321

Manufacturer Batteries Battery Re-Charge 321

Green Car Congress

MAY 25, 2022

Around 50,000 components per year can be manufactured cost-effectively in common part production, as well as more than 10,000 individual and new parts, by means of 3D printing using Laser Powder Bed Fusion (LPBF). Quality assurance of the finished parts takes place in-line, during the laser melting process, using sensors.

Manufacturer 243

Manufacturer BMW Industrial Industry 243

Green Car Congress

MAY 2, 2019

NextGenAM partners Premium AEROTEC, EOS and Daimler are building a pilot production line for a next-generation automated additive manufacturing (AM) process. Retainer of the truck diesel engine—the first spare part of the partner pilot project NextGenAM, from Daimler, Premium AEROTEC and EOS.

Parts 223

Parts Manufacturer Building Production 223

Green Car Congress

NOVEMBER 25, 2020

Global automotive Tier 1 manufacturer Motherson Group is collaborating with Israeli cleantech company UBQ Materials. The companies are joining efforts to implement the carbon-negative UBQ thermoplastic ( earlier post ) into auto parts manufactured by Motherson Group for the automotive industry. Polymers typically emit 1.9

Parts 362

Parts Carbon Auto Polymer 362

Green Car Congress

FEBRUARY 12, 2019

Carbon announced a strategic partnership with Lamborghini in digital manufacturing. Lamborghini’s first production parts using Carbon’s technology are a new textured fuel cap with the Urus label and a clip component for an air duct. Both parts are on Lamborghini’s Super SUV, the Urus model, which was first introduced in 2018.

Parts 191

Parts Carbon Manufacturer Auto 191

Green Car Congress

JULY 2, 2022

Volvo Cars will build a third manufacturing plant in Europe, positioning the company well to meet the continued demand from its customers for electric cars and capture future growth potential. million cars by mid-decade, which it aims to meet with a global manufacturing footprint spanning Europe, the US and Asia.

Slovakia 273

Slovakia Volvo Europe Manufacturer 273

Green Car Congress

SEPTEMBER 22, 2021

Designed by GM, the 180kW front-drive motor, 255kW rear- and front-drive motor and 62kW all-wheel drive assist motor are part of Ultium Drive. The motors were built as a scalable family, sharing design principles as well as similar tooling and manufacturing strategies. Stator family. —Mark Reuss.

GM 378

GM Motor Motors Motoring 378

Green Car Congress

MARCH 31, 2020

A team of engineers diligently set about designing several prototypes—13 in all—until the definitive model was produced. Designed in collaboration with Protofy.XYZ, they are being assembled at the SEAT facilities. Designed in collaboration with Protofy.XYZ, they are being assembled at the SEAT facilities.

Manufacturer 397

Manufacturer Motor Motors Motoring 397

Green Car Congress

NOVEMBER 12, 2022

Tesla is opening its EV charging connector design to charging network operators and vehicle manufacturers. It has no moving parts, is half the size, and twice as powerful as Combined Charging System (CCS) connectors. The Tesla charging connector has been proven over a decade of use and 20 billion EV charging miles.

Design 195

Design Charging Tesla North America 195

Green Car Congress

DECEMBER 1, 2021

Steel E-Motive, an initiative of WorldAutoSteel, the automotive group of the World Steel Association and its engineering partner Ricardo unveiled the exterior styling vision for their fully autonomous ride-hailing, ride-sharing vehicle designed to showcase the benefits of using steel for global mobility-as-a-service.

Design 243

Design Connect Connected Vehicles 243

Green Car Congress

MARCH 9, 2020

To achieve a reductive design, the structure and materials used in every part must be scrutinized. Over the long history of engine development, the crankshaft design had become a foregone conclusion. Despite this, we set the challenging goal of designing a crankshaft to be 30% lighter than current models.

Honda 269

Honda Design Fusion Motorcycles 269

Green Car Congress

JULY 3, 2020

Mercedes-Benz has entered a far-reaching strategic partnership with the Chinese battery cell manufacturer Farasis Energy (Ganzhou) Co., The East German site is designed as a CO 2 -neutral factory from the start. To this end, Daimler Greater China is investing a multi-million euro amount as part of Farasis’ IPO.

Mercedes 396

Mercedes Chinese Manufacturer Batteries 396

Green Car Congress

MARCH 13, 2020

As the Volkswagen Chattanooga factory ramps up production of the new Atlas Cross Sport, and lays groundwork for assembling the next generation of Volkswagen electric vehicles planned to begin in 2022, engineers are using augmented reality (AR) goggles to design production lines and help spot potential issues. —Frantisek Zapletal.

Design 317

Design Production Tennessee IDEA 317

Green Car Congress

APRIL 5, 2023

Elcora Advanced Materials ( earlier post ) has engaged Lab 4 to begin the test work and process design for its Ermazon Vanadium Project in Morocco with the goal of production of vanadium pentoxide. This work will progress in three stages: Initial characterization to prove the physical processing of the vanadinite source materials.

Design 199

Design Morocco Building Energy Storage 199

Green Car Congress

JULY 25, 2023

JR ES develops and manufactures high-performance lithium-ion battery electrodes with a novel electrode and battery cell foundry model, enabling lithium-ion cell manufacturers and other partners to produce tailor-made electrodes and cell solutions.

Manufacturer 150

Manufacturer Lithium Ion Building Batteries 150

Green Car Congress

APRIL 14, 2020

Ford, with design and testing consultation from 3M, has developed a new powered air-purifying respirator (PAPR). Ford has also started providing manufacturing expertise to help scientific instrument provider Thermo Fisher Scientific quickly expand production of COVID-19 collection kits to test for the virus.

Manufacturer 292

Manufacturer Ford Power Powered 292

Teslarati

NOVEMBER 18, 2023

A judge has ruled in Tesla’s favor in a lawsuit claiming that the automaker has monopolized parts and services and forced customers to pay high prices alongside long wait times. The suit combined five separate lawsuits in which drivers paid for repairs and parts services from Tesla since March 2019.

Parts 118

Parts Tesla San Francisco Maintenance 118

Green Car Congress

JULY 7, 2022

Comau, part of Stellantis, is integrating its technology and automation expertise to manage the assembly and production of fuel cell components and electrolyzers. By helping industrialize the traditionally manual manufacturing environment, Comau expects to reduce manufacturing costs by up to 20%.

Manufacturer 170

Manufacturer Fuel Hydrogen Energy Storage 170

Baua Electric

APRIL 22, 2024

The new facility will specialize in producing differential assemblies and reduction gears meticulously designed for BEVs. Sona Comstar ), one of the leading global providers of automotive technology solutions, has inaugurated a new manufacturing plant in the Fipasi Industrial Park, Silao, Mexico.

Mexico 52

Mexico Parts Auto North America 52

Green Car Congress

NOVEMBER 3, 2020

Volvo Cars says that it is making significant investments that allow for the in-house design and development of electric motors for the next generation of Volvo models, as the company continues to move towards becoming a fully electric car maker. Through in-house design and development, we can fine-tune our e-motors to ever better levels.

Volvo 221

Volvo Design Motor Motors 221

Green Car Congress

MAY 6, 2022

UMVs are designed to assist in natural resource management, disaster management, all-urban and rural logistics, construction, mining and space resource development. Located inside Montana State University’s (MSU) Innovation Campus, New Horizons Studio’s all-new Bozeman facility will focus on: Product design and development.

Montana 195

Montana Las Vegas Design Hyundai 195

The Truth About Cars

JANUARY 19, 2024

& That slight stretch was accompanied by a new chassis design, as the C-body (and all Cadillacs in 1957) adopted a tubular X-frame setup. Notably, the new design lacked side rails. Remember that for decades a longer, lower, and wider look was the aim of the domestic manufacturers. & GM called it the Safety Girder system.

Cadillac 84

Cadillac Parts GM Legal 84

Baua Electric

NOVEMBER 13, 2023

there were several manufacturers in India involved in producing Electric Vehicle (EV) motor controllers. Here’s a detailed overview of some notable EV motor controller manufacturers in India: 1. Setco Automotive Ltd: Overview: Setco Automotive is a well-known automotive components manufacturer in India.

India 94

India Manufacturer Motor Motors 94

Green Car Congress

OCTOBER 15, 2020

The California Air Resources Board (CARB) sent a letter to automakers and other vehicle and engine manufacturers encouraging them to disclose by the end of the year any unapproved hardware or software programs that impact emissions control systems in vehicles sold in California. After that time, maximum penalties may be invoked.

Manufacturer 186

Manufacturer Emissions Engine Vehicles 186

Green Car Congress

FEBRUARY 11, 2022

Renault Group, Valeo and Valeo Siemens eAutomotive have signed a memorandum of understanding to form a strategic partnership for the design, co-development and manufacture in France of a new-generation automotive electric motor, eliminating the use of rare earths.

Motor 170

Motor Motors Motoring Manufacturer 170

Green Car Congress

JUNE 25, 2020

With more than $32 million in pending orders from commercial and government fleets, commercial electric vehicle supplier Lightning Systems is more than tripling the size of its manufacturing, research and development facility in Loveland, Colorado. With the expansion, Lightning has nearly doubled its number of employees from 40 to 70.

Colorado 259

Colorado Manufacturer Conversion Fleet 259

Green Car Congress

APRIL 17, 2022

Toyoda Gosei overcame this with its material mix design and kneading expertise to raise impact resistance to a level suitable for automotive components. The company will continue to lower costs in cooperation with CNF material manufacturers.

Parts 273

Parts Automobile Production Emissions 273

Green Car Congress

DECEMBER 12, 2013

This year’s event showcased developments in advanced manufacturing processes, user-friendly automotive technologies and advanced vehicle designs at the ATC. Parts made from magnesium help reduce vehicle weight, resulting in better fuel economy. The lab is now testing the alloy in engine mount brackets.

GM 218

GM 2013 Design China 218

Green Car Congress

JANUARY 25, 2019

The German Federal Ministry of Education and Research (BMBF) has launched the Battery Cell Research Production Center, a new R&D and large-scale industrial manufacturing plant for lithium-ion cells; the center will receive an investment of €500 million.

Li-ion 312

Li-ion Germany Lithium Ion Manufacturer 312

Green Car Congress

AUGUST 11, 2021

As part of Volkswagen’s estimated $1-billion investment in electric mobility and digitalization in North America up to 2025, the company is working to bring technologies such as cloud-based industrial software, intelligent robotics and artificial intelligence into the factory operations. Industrial Cloud. Artificial Intelligence.

Mexico 199

Mexico Manufacturer North America Global 199

Green Car Congress

FEBRUARY 12, 2019

According to a new National Institute of Standards and Technology (NIST) report, blockchain technology can not only provide tamper-proof transmission of manufacturing data, it also yields something just as valuable to its users—traceability of that data to all participants in the production process. Hanacek/NIST. —Thomas Hedberg.

Manufacturer 207

Manufacturer Pennsylvania Massachusetts Production 207

Green Car Congress

FEBRUARY 18, 2019

YASA, a leading manufacturer of axial-flux electric motors and controllers, signed a long-term joint innovation agreement with a global automotive OEM. YASA’s innovative axial-flux electric motor and controller designs offer best-in-class power and torque densities and are suited to both hybrid and pure electric vehicle applications.

Motor 324

Motor Motors Motoring Manufacturer 324

Green Car Congress

DECEMBER 8, 2021

and Hon Hai Technology Group (Foxconn) signed a non-binding memorandum of understanding to create a partnership with the intent to design a family of purpose-built semiconductors to support Stellantis and third-party customers. Stellantis N.V. This will also boost our ability to innovate faster and build products and services at a rapid pace.

Industrial 170

Industrial Industry Design Supplies 170