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Aramco, KAUST team finds hybrid gasoline compression-ignition architecture can reduce GHG 26-55% vs. conventional SI

Researchers from Saudi Aramco and KAUST (King Abdullah University of Science and Technology), with a colleague from Shanghai Jiao Tong University in China, assessed the effects of adopting 4 hybrid architectures on the life-cycle GHG emissions of a novel high-reactivity fuel in an advanced compression-ignition engine (GCI). Their paper appears in the journal Applied Energy.

They contrasted 4 hybrids against conventional fuels/engines and a comparable battery electric vehicle using regionally-explicit power mixes in the 3 biggest automotive markets worldwide (China, US and Europe).

GCI

WTW GHG reduction ranges afforded by the different GCI hybrid architectures. Abdul-Manan et al.


At a high level, they found that:

  • Gasoline Compression-Ignition (GCI) hybrids reduce WTW GHG emissions by 7–43% versus unhybridized GCI.

  • GCI hybrids reduce WTW GHG emissions by 26–55% versus conventional SI.

  • WTW GHG reduction for BEV depends on the availability of cleaner power.

  • The use of larger batteries enabled higher degrees of electrification with potentially lower overall emissions. However, they found diminishing returns for every kWh of increasing battery size: a mild hybrid resulted in more than 50% GHG reduction per kWh of battery, whereas an electric vehicle only reduced emission by 4% per kWh given its much larger battery requirement.

GCI2

The effectiveness of every kg of lithium (left) and cobalt (right) in reducing the WTW GHG emissions of a passenger car reduces with increasing battery size. The WTW GHG emissions reductions were calculated relative to conventional SI engine. Abdul-Manan et al.


For the study, the team used a typical medium-sized European C-segment passenger car that is equipped with a GCI engine platform, and capable of achieving 95 gCO2/km, consistent with the EU requirements for 2021.

GCI engines combine the benefits of diesel compression-ignition and gasoline spark-ignition; unlike a diesel compression-ignition engine, a GCI engine can operate with a lower-reactivity fuel for better fuel mixing time and thereby produce lower emissions of NOx and particulates.

They used four hybrid architectures in their evaluation:

  • 48V mild hybrid (P0 & P2)
  • Parallel hybrid (full hybrid)
  • Series hybrid (full hybrid)
  • Parallel/series 2-mode hybrid (full hybrid)

Four reference vehicles were equipped with:

  • gasoline spark-ignition (SI) engine
  • diesel compression ignition (CI) engine
  • non-hybridized GCI engine running on a new high-reactivity fuel, and
  • fully electrified battery electric vehicle (BEV)

Resources

  • Amir F.N. Abdul-Manan, Hyun-Woo Won, Yang Li, S. Mani Sarathy, Xiaomin Xie, Amer A. Amer (2020) “Bridging the gap in a resource and climate-constrained world with advanced gasoline compression-ignition hybrids,” Applied Energy, Volume 267 doi: 10.1016/j.apenergy.2020.114936

Comments

Davemart

The average BEV battery size they offer as a comparison is around 27KWH.

On a cost basis that does not compare well with milder alternatives.

And Tesla-style 75KWH battery packs would be off the charts poor.

Big battery BEVs are the wrong option, at the wrong time, at the wrong cost, subsidy farming greenwashing not viable alternatives.

Engineer-Poet

Money quote:

they found diminishing returns for every kWh of increasing battery size: a mild hybrid resulted in more than 50% GHG reduction per kWh of battery, whereas an electric vehicle only reduced emission by 4% per kWh given its much larger battery requirement.

This has been SO obvious for years, and I've been saying so.

mahonj

I have to agree with EP and DM - you get a lot more bang for your buck by having many PHEVs rather than a few 60-80 kWh vehicles - i.e. 6 x 12.5 kWh PHEVs vs 1 75 kWh Tesla and 5 pure ICEs.
The problem is the cost and complexity of PHEVs - maybe a serial hybrid with a medium sized battery would be a better bet,
If you are using an engine to only run a generator, presumably it can be made simpler as it has to run in a more limited revs and power range.

Gasbag

“ Researchers from Saudi Aramco ...”

Should you bother reading further?

“ a mild hybrid resulted in more than 50% GHG reduction per kWh of battery, whereas an electric vehicle only reduced emission by 4% per kWh given its much larger battery requirement.”

Did they mention that our mild hybrid had only a 0.5 kWh battery meaning the BEV reduced GHG by a factor of 4x+ (50% x 0.5 vs the BEV’s 4% x 27 )? If the goal is GHG reduction the mild hybrid is a dead end.

If battery production capacity were fixed (it isn’t) then mild hybrids might be the way to go but we already have battery production capacity beyond what would be required to hybridize every vehicle being sold.

Battery production increased by 6 fold over the last three years and barring a world wide depression is set to increase by a similar ratio in the next few years.

Engineer-Poet
we already have battery production capacity beyond what would be required to hybridize every vehicle being sold.

This may be true, but do those cells meet automotive specs?  And what about the supply chains for the other parts:  starter/alternators, inverters, electric steering racks and A/C pumps?  Getting all of this ramped up is a non-trivial exercise, and things only get worse if you use REE permanent magnets.  I want to see it done (hell, I think everything should be PHEV), but I recognize the magnitude of the project.

Gasbag

“ do those cells meet automotive specs? ”

Yes.
Suitable for MH? No.
Suitable for typical parallel hybrid or serial hybrid? No.
Suitable for PHEV? Yes with a caveat.

The caveat is that your minimum range would need to be in the 50-80 mile range. At that point we are battery constrained in the short term. The reason you currently need that range is due to the cycle life of the predominant chemistries which are in the 1-2 k cycle range.

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