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FEV, Inc. Partnering with EIG on Li-Ion Pack Development for Range-Extended Electric Vehicle Project

FEV, Inc. is developing a 21 kWh Li-ion battery pack utilizing cells from Korea-based Energy Innovation Group (EIG Ltd.) for a Range-Extended Electric Vehicle (ReEV) project. The battery pack is expected to be demonstrated in a ReEV concept Dodge Caliber that was shown by FEV at the 2009 SAE World Congress. (Earlier post.)

The complementary cooperation combines the engineering and test core competencies of FEV with the lithium-ion battery core competencies of EIG. The cooperation will enable joint development of solutions to the automotive electrification challenges of both FEV and EIG customers, FEV said.

FEV will design, implement, test and integrate the battery pack at its North American Technical Center, utilizing its experience in the development of hybrid and electric vehicle applications. EIG brings leading performance in energy and power density batteries as well as a ISO/TS certified manufacturing process for high-quality prismatic pouch cells.

Energy Innovation Group, Ltd. (EIG) is a manufacturer of high energy density, large format lithium-ion polymer battery solutions. EIG products have multiple chemistries and integrated electronic battery management systems. In 2008, EIG opened the EIG America sales office in Santa Clara, California, and incorporated EIG America in March 2009 as a wholly owned subsidiary.

In June, EIG achieved ISO/TS16949 certification for its design, development and production processes—the first Korean large format Li-ion manufacturer to receive the certification. ISO/TS16949 is an automotive quality management system based on ISO 9001 and emphasizes defect prevention and reduction of variation and waste at all steps in the design and manufacturing process.

At the Advanced Automotive Battery Conference 2009 (AABC 2009) earlier this year, EIG described a prototype lithium-ion battery system targeted at a plug-in hybrid electric vehicle (PHEV) application. The system shows 58 kW discharge power output at 50% depth of discharge (DOD), with 3.4 kWh useable energy. (A 3.4 kWh capacity matches the USABC short-term goal for a 10-mile equivalent electric range PHEV.) (Earlier post.)

The Caliber ReEV. FEV’s internal development project converting a Dodge Caliber to a full ReEV was designed to demonstrate its full spectrum of capabilities in hybrid engineering. The ReEV propulsion system was developed entirely by FEV.

The Caliber ReEV propulsion system employs a 1.0L, 3-cylinder, 4-valve engine that is mated to a UQM PP75 generator that provides 41 kW of continuous power in extended-range mode, with a peak power of 75kW. The energy storage system described in January consisted of a 20 kWh liquid-cooled lithium-ion battery pack that operates at 346V, with a Delphi DC/DC converter. A UQM PP125EX traction motor powers the wheels.

The Caliber ReEv accelerates from 0-60 mph in 8.3 seconds and has a top speed of 84 mph (135 km/h).

Comments

Henry Gibson

Save us from the high power, fake ecological vehicles. Forget the lithium batteries and use the Artemis hydraulic system that has already been demonstrated for big engines. You will have to buy it from Bosch though. ..HG..

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