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Chrysler Group LLC Begins Detailing Elements of Powertrain Strategy; More Than 25% Fuel Efficiency Improvement During 2010-2014

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Fiat Powertrain Technologies 1.4-liter in-line four cylinder turbo engine with Multiair. Click to enlarge.

Chrysler Group LLC provided some more detail on its revamped powertrain lineup—outlined in November 2009 (earlier post)—that applies technology that will contribute to an overall fuel-efficiency improvement of more than 25% during the 2010-2014 period. The company’s five-year business plan includes a progressive vehicle electrification strategy.

As described earlier, Chrysler Group will rapidly applying Fiat Powertrain technologies, such as Multiair, direct injection, turbocharging and transmission systems to its powertrain portfolio, according to Paolo Ferrero, Senior Vice President, Chrysler Powertrain. “By 2014 calendar year, more than 80 percent of Chrysler Group’s current powertrain lineup will undergo a complete makeover.

In order to combine complementary strengths, Fiat Powertrain is the global center of expertise for diesel technology and small displacement gas engines (less than or equal to 1.8 liters). Chrysler Powertrain is the global center of expertise for large displacement gasoline engines and vehicle electrification technology. The primary goal is leveraging combined powertrain and vehicle knowledge to achieve best-in-class fuel economy for both companies.

New Four-cylinder Engines. Four-cylinder engine options are being expanded at Chrysler Group with the introduction of Fiat Powertrain’s 1.4-liter, in-line four-cylinder Fully Integrated Robotized Engine (FIRE) featuring Multiair. (Earlier post.)

Two variations of the engine will be available, naturally aspirated and turbo. Both versions of the 1.4-liter FIRE feature four valves per cylinder and incorporate technology for Fully Variable-valve Actuation (FVVA), also known as Multiair. This electro-hydraulic variable-valve actuation technology delivers an increase in power up to 10%, an improvement in low rpm torque up to 15% and a reduction in fuel consumption and emissions up to 10% when compared with similar engines without the technology.

The Multiair system is based on a series of Fiat Powertrain patents related to hardware, combustion strategies and controls that allow for full control of the lift and timing of engine valves, independently on each cylinder and during each single engine stroke. Well suited for a small car application, the first North American vehicle to feature the 1.4-liter FIRE with Multiair is the Fiat 500.

The 1.4-liter I-4 FIRE with Multiair will deliver 100 hp (75 kW) at 6,750 rpm , with 95 lb-ft (129 N•m) of torque at 4,250 rpm. The 1.4-liter I-4 FIRE Turbo with Multiair will deliver 170 hp (128 kW) at 6,750 rpm , with 170 lb-ft (231 N•m) of torque at 3,000 rpm.

Another addition to the Chrysler Powertrain lineup is the new 2.4-liter, in-line four-cylinder World Gas Engine (WGE) with Multiair. This new engine stands as an example of Chrysler Powertrain’s rapid integration of Fiat technology.

Chrysler Powertrain’s 2.4-liter WGE features Fiat’s Multiair technology that will improve fuel economy and specific-power output. In comparison with its predecessor, the 2.4-liter with Multiair delivers an increase in power, an improvement in low rpm torque and a reduction in fuel consumption and emissions output. A turbo version of the 2.4-liter WGE also is under development for future applications.

The 2.4-liter I-4 World Gas Engine with Multiair will deliver 190 hp (142 kW) at 6,000 rpm (estimated), with 175 lb-ft (237 N•m) of torque at 4,200 rpm (estimated).

New Chrysler I-4 Specs
Engine Power Torque
1.4L FIRE with Multiair 100 hp (75 kW) 95 lb-ft (129 N•m)
1.4L FIRE Turbo with Multiair 170 hp (128 kW) 170 lb-ft (231 N•m)
2.4L World Gas Engine with Multiair 190 hp (142 kW) (est.) 175 lb-ft (237 N•m) (est.)
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Chrysler Group Pentastar V-6 with VVT. Click to enlarge.

All-new V-6 Pentastar Engine . Chrysler Powertrain will streamline its V-6 gasoline engine offerings from six options to the new fuel-efficient, state-of-the-art 3.6-liter V-6 Pentastar engine. (Earlier post.) The first application of this engine will be in the all-new 2011 Jeep Grand Cherokee, due out in the second quarter this year.

Chrysler Group’s all-new Pentastar V-6 is its most advanced six-cylinder engine, with an optimized integration of select technologies that deliver refinement, fuel efficiency and performance. The Pentastar delivers a fuel efficiency improvement of up to 8% on average when compared with previous Chrysler Group V-6 engines and delivers 90% of its available torque from 1800-6400 rpm. In the all-new 2011 Jeep Grand Cherokee, the 3.6-liter Pentastar V-6 engine offers an increase of 33% in horsepower and an 11% improvement in torque over its predecessor. The Pentastar V-6 is designed to use technologies such as Multiair, direct-injection and turbocharging for future applications.

The 3.6-liter V-6 Pentastar will deliver 280 hp (209 kW) at 6,400 rpm and 260 lb-ft (353 N•m) of torque at 4,400 rpm.

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Fiat Powertrain Technologies Dual Dry Clutch Transmission (DDCT). Click to enlarge.

New Transmission Technology. Beginning with mid-size D-segment cars in 2010, Chrysler Powertrain will migrate Fiat’s six-speed Dual Dry Clutch Transmission (DDCT) to Chrysler Group vehicles. The DDCT delivers a 10% improvement in fuel efficiency while enhancing performance. It transitions seamlessly from economy to sport mode when desired and can handle up to 260 lb-ft of torque (350 N•m). The DDCT uses the best characteristics from both a manual transmission and an automatic transmission. This combination delivers the efficient performance of a locked gear mechanical path, but maintains the drivability and comfort of an automatic transmission.

Vehicle Electrification. In November 2009, Chrysler Group revealed a new engineering organization model showing the company as the center of competence for vehicle electrification efforts for Chrysler Group and Fiat Group. The resources previously spread in different electrification development groups have been assigned to the powertrain and vehicle engineering mainstream—a clear sign of how the Chrysler Group intends to move from research and development to vehicle production.

As part of its five-year plan, Chrysler Group currently is developing a Ram 1500 with traditional hybrid capability for 2010. The company also continues its plan with the Department of Energy to build a small test fleet of plug-in hybrid Ram 1500 pickup trucks and minivans. Because pure electric vehicles lend themselves to commercial applications, Chrysler Group is considering a small electric delivery van application for 2011-2012 with an appropriate business case.

The company says that it has a “significant” amount of resources allocated toward vehicle electrification and affirms a commitment by continuing to add talent in this arena.

Comments

ejj

I guess they don't want to use multi-air on the new V-6 Pentastar engine....a shame really.

HarveyD

Are large V-6 neccessary when you can get 200++ hp from smaller lighter 4-cyls?

Treehugger

Harvey

They are absolutely unnecessary, but marketing is what hold us by the b....

Matthew

A high-strung four-cylinder boosted to within an inch of its life isn't suitable for every automotive application. Even so, as technology and public acceptance improves, they'll take more and more of the market over time, making V-6 engines something of a niche player, much as traditional V-8s are (in cars as opposed to trucks, anyway) today.

This would be a positive development, and should keep everyone happy. If they end up making a four that's as smooth and powerful as my V-6, maybe I'll consider one down the line.

ToppaTom

In general; a V8 is unnecessary, V6 is unnecessary, 200 HP is unnecessary, a car is unnecessary.

But for a car company to stay in business, making what sells is necessary.

nordic

It would be interesting to see the performance & fuel economy of the 1.4 liter Fiat motor w/DDCT in Patriot/Compass/Caliber. Shame they are not considering a euro spec diesel in a passenger car or SUV. So far neither are Ford or GM in spite of ready availability. So the only euro diesel offered in the US is VW/Audi.

Patrick

I've liked some of the new vehicle designs they have to offer but didn't really give them a second thought due to poor fuel economy performance of their drivetrains.

I'd like to see what a Sebring / Avenger can do on the fuel efficiency test with either the 1.4L turbo or 2.4L multi-air engine.

3PeaceSweet

Turbo DI 4 in the front
Direct drive electric motor and small high power battery in the back.

sulleny

Doesn't the business appellation LLC really mean this is a manufactured manufacturer??

Stan Peterson

The normally aspirated Pentastar taxes the DCT C635 torque handling capability. Anything more requires more transmission. One of the only weaknesses that Chrysler now has, in its drive trains, is the multi-speed transmissions that can efficiently handle the torque produced from from its diesel and performance engines in it cars and trucks. Its present transmissions are only 5 and 6-speed automatics that are not state of the art there. They have admitted to looking for a solution and may contract or purchase from a supplier.

When those are available the power of the Pentastar will be increased. Paolo showed a chart November 9th, predicting 450 Hp from a bi-turbo Multiair Pentastar 'performance' V6. Perhaps it will show up in a Maserati Quatroportes bi-turbo...

In the past they bought Jatco CVTs, and Mercedes 5-speed automatics, as well as building their own. The failed JV that foundered when Getrag could not obtain financing to proceed, that 6-speed DCT, could handle much more torque, and had a rugged RWD truck 7-speed version too. Seeking financing when the financial markets had shut down was impossible then. It might be different now.

That JV might be revived. I find it interesting that the Journey uses a version of that aborted Chrysler/Getrag designed DCT, and I guess it is available in limited numbers from Getrag. Meanwhile the brand new Chrysler transmission factory, its part of the JV investment, sits idle.

Will S

But for a car company to stay in business, making what sells is necessary.

And during the oil price spikes of 2008, virtually all v8s and most v6s sat on dealer lots like lumps on a log. Expect gas prices to remain elevated and energy security to have increased public awareness.

Yobi

I am dreaming of the 1.4 T + dry DCT + 15 kW electric motor in between. That would make a great parralel hybrid !

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